English
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Compact design and auto tube feed system, drving part full-closed desgn.
Automatic process of tube feeding. tube cleaning, mark checking. filing, heat sealing, coding, cutting and discharge finished tubes.
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TECHNICAL PARAMETER
Application: Plastic,laminated. metal tubes
Capacity: 60-80 pcs/min
Metal tube: φ10-35mm
Plastic tube: 10-60mm
Fling range: Max.300ml
Power: 9KW
Voltage: 380V/50Hz, 220V/60Hz, 3PH
The High-Speed Soft-Tube Sealer for Lotions is an automated sealing solution engineered for high-volume production of lotion-filled soft tubes, integrating servo-driven feeding, precision heating, and cold-press cooling to deliver consistent, leak-proof seals. Its key advantage is the 300 tubes per minute processing speed—3x faster than manual sealing—while maintaining a seal accuracy of ±0.2mm, making it ideal for cosmetic and personal care manufacturers scaling lotion production. Unlike basic sealers, its multi-stage sealing process (pre-heat → seal → cool) ensures compatibility with thin and thick lotions alike, reducing material waste by 10% and boosting line efficiency by 60%.
High-Speed Sealing System: Servo motor-driven conveyor with 300 tubes per minute capacity, synchronized with a dual-heat sealing head (temperature: 100-210°C, adjustable) and cold-press cooling module (5-25°C). The entire sealing cycle takes just 0.2 seconds per tube.
Soft-Tube Compatibility: Designed for plastic (PE, PP), laminated (PET/AL/PE), and squeeze soft tubes with diameters from 12mm to 50mm and lengths from 60mm to 220mm. Supports tube wall thicknesses of 0.2mm-1.0mm, compatible with both thin travel-sized and thick family-sized lotion tubes.
Adjustable Seal Parameters: Seal width (2-8mm) and pressure (0.3-0.7MPa) are adjustable via PLC to match lotion viscosity (500-50,000 cP)—thicker lotions (e.g., body butter) use wider seals (6-8mm) for enhanced leak resistance.
User-Friendly & Safe: 7-inch touchscreen with 25 pre-stored seal profiles (e.g., 30ml hand lotion tubes, 200ml body lotion tubes). Safety features include a transparent protective cover (PC material, 5mm thick), emergency stop button, and overheat protection (automatic shutdown at 230°C).
Body Lotion: Sealing of moisturizing body lotion tubes, firming body lotion tubes, and sensitive-skin lotion tubes—compatible with both water-based and oil-based formulations.
Hand Care: Closure of hand lotion tubes, hand cream tubes, and cuticle cream tubes—supporting small-diameter tubes (12-18mm) for on-the-go use and large-diameter tubes (40-50mm) for home use.
Facial Lotion: Sealing of facial moisturizer tubes, anti-aging lotion tubes, and oil-control lotion tubes—preserving lightweight and fast-absorbing formulations without leakage.
Baby Lotion: Closure of hypoallergenic baby lotion tubes and diaper rash lotion tubes—using food-grade heat-resistant seals that meet EU 10/2011 safety standards for infant products.
Q: Can it handle tubes with printed designs near the seal?
A: Yes, the pre-heat module uses low-temperature (100-120°C) preliminary heating to avoid ink fading, while the main seal head targets heat only at the tube edge (1-2mm from the print area)—tested with common cosmetic inks (flexo, gravure) showing no discoloration.
Q: What is the minimum lot size it’s suitable for?
A: The machine is designed for both small-batch (1,000 tubes/batch) and large-batch (100,000+ tubes/batch) production—quick-change parameters and a 200-tube magazine make it flexible for trial runs or mass manufacturing.
Q: How to resolve seal leakage issues?
A: Check the seal temperature (increase by 5-10°C for laminated tubes) and pressure (adjust to 0.5-0.6MPa for thick tubes); clean the sealing head with a non-abrasive cloth to remove lotion residue. The machine’s “Leak Test” mode can run 10 sample tubes to verify seal integrity.
Q: What power and space requirements does it have?
A: Requires 220V, 50/60Hz (single-phase) with a total power of 8KW (6KW for heating, 2KW for servo/conveyor). Dimensions are L1800W800H1400mm, fitting into compact production lines with a minimum 2m² installation space.
TECHNICAL PARAMETER
Application: Plastic,laminated. metal tubes
Capacity: 60-80 pcs/min
Metal tube: φ10-35mm
Plastic tube: 10-60mm
Fling range: Max.300ml
Power: 9KW
Voltage: 380V/50Hz, 220V/60Hz, 3PH
The High-Speed Soft-Tube Sealer for Lotions is an automated sealing solution engineered for high-volume production of lotion-filled soft tubes, integrating servo-driven feeding, precision heating, and cold-press cooling to deliver consistent, leak-proof seals. Its key advantage is the 300 tubes per minute processing speed—3x faster than manual sealing—while maintaining a seal accuracy of ±0.2mm, making it ideal for cosmetic and personal care manufacturers scaling lotion production. Unlike basic sealers, its multi-stage sealing process (pre-heat → seal → cool) ensures compatibility with thin and thick lotions alike, reducing material waste by 10% and boosting line efficiency by 60%.
High-Speed Sealing System: Servo motor-driven conveyor with 300 tubes per minute capacity, synchronized with a dual-heat sealing head (temperature: 100-210°C, adjustable) and cold-press cooling module (5-25°C). The entire sealing cycle takes just 0.2 seconds per tube.
Soft-Tube Compatibility: Designed for plastic (PE, PP), laminated (PET/AL/PE), and squeeze soft tubes with diameters from 12mm to 50mm and lengths from 60mm to 220mm. Supports tube wall thicknesses of 0.2mm-1.0mm, compatible with both thin travel-sized and thick family-sized lotion tubes.
Adjustable Seal Parameters: Seal width (2-8mm) and pressure (0.3-0.7MPa) are adjustable via PLC to match lotion viscosity (500-50,000 cP)—thicker lotions (e.g., body butter) use wider seals (6-8mm) for enhanced leak resistance.
User-Friendly & Safe: 7-inch touchscreen with 25 pre-stored seal profiles (e.g., 30ml hand lotion tubes, 200ml body lotion tubes). Safety features include a transparent protective cover (PC material, 5mm thick), emergency stop button, and overheat protection (automatic shutdown at 230°C).
Body Lotion: Sealing of moisturizing body lotion tubes, firming body lotion tubes, and sensitive-skin lotion tubes—compatible with both water-based and oil-based formulations.
Hand Care: Closure of hand lotion tubes, hand cream tubes, and cuticle cream tubes—supporting small-diameter tubes (12-18mm) for on-the-go use and large-diameter tubes (40-50mm) for home use.
Facial Lotion: Sealing of facial moisturizer tubes, anti-aging lotion tubes, and oil-control lotion tubes—preserving lightweight and fast-absorbing formulations without leakage.
Baby Lotion: Closure of hypoallergenic baby lotion tubes and diaper rash lotion tubes—using food-grade heat-resistant seals that meet EU 10/2011 safety standards for infant products.
Q: Can it handle tubes with printed designs near the seal?
A: Yes, the pre-heat module uses low-temperature (100-120°C) preliminary heating to avoid ink fading, while the main seal head targets heat only at the tube edge (1-2mm from the print area)—tested with common cosmetic inks (flexo, gravure) showing no discoloration.
Q: What is the minimum lot size it’s suitable for?
A: The machine is designed for both small-batch (1,000 tubes/batch) and large-batch (100,000+ tubes/batch) production—quick-change parameters and a 200-tube magazine make it flexible for trial runs or mass manufacturing.
Q: How to resolve seal leakage issues?
A: Check the seal temperature (increase by 5-10°C for laminated tubes) and pressure (adjust to 0.5-0.6MPa for thick tubes); clean the sealing head with a non-abrasive cloth to remove lotion residue. The machine’s “Leak Test” mode can run 10 sample tubes to verify seal integrity.
Q: What power and space requirements does it have?
A: Requires 220V, 50/60Hz (single-phase) with a total power of 8KW (6KW for heating, 2KW for servo/conveyor). Dimensions are L1800W800H1400mm, fitting into compact production lines with a minimum 2m² installation space.
