English
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Automatic Tracking Filer is a new type of high speed filing machine, its widely used for packing viscous liquid and cream products in cosmetio, food, chemical, pharmaceuticals industries. High filing speed. high efficiency and wide applicabilty. it's suitable for high output. with automaticfiling. bottle detectng. capping functons.
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TECHNICAL PARAMETER
| Filing heads: | 2/4heads |
| Filing range: | 10-100ml; 20-250ml; 50-500ml; 100-1000ml, 500-5000ml etc. |
| Capacity: | 60-90 BPM |
| Filing type: | Automatic tracking piston filing |
| Filing accuracy: | ±0.5% |
| Dimension: | 6800×1100×1830mm |
| Power supply: | 3KW, 110/220V, 50/60Hz, single phas |
The Auto Filling Line for Factories is an integrated packaging system designed for high-volume liquid and paste production, combining automatic bottle unscrambling, filling, capping, labeling, and inspection into a seamless workflow. Unlike modular standalone machines that require manual coordination, this line synchronizes 5 core processes via a central PLC, achieving 5000 units per hour with ±0.2mm overall precision. Ideal for FMCG manufacturers, it replaces 4-6 manual workers per shift, reducing labor costs by 80% and material waste by 12%—critical for scaling production of daily-use products.
Multi-Module Integration: Integrates 5 key units: bottle unscrambler (capacity: 600 bottles per minute), volumetric filler (accuracy: ±0.5%), servo capper (torque: 0.3-10 N·m), labeler (speed: 5000 labels per hour), and vision inspector (99.9% defect detection rate).
Smart Synchronization: Central 15-inch touchscreen PLC coordinates all modules via Modbus protocol. The line auto-adjusts speed if a module lags (e.g., slows filling if capping is delayed) to avoid bottlenecks.
Wide Product Compatibility: Handles liquids (viscosity: 1-50,000 cP) and pastes (viscosity: 50,000-200,000 cP) in bottles/pouches (volume: 10ml-5L). Compatible with glass, plastic (PET/PE), and metal containers.
Quality Control System: 4 high-resolution cameras detect missing caps, misaligned labels, underfilled containers, and leakages. Defective products are automatically rejected into a separate bin (rejection rate <0.1%).
Food & Beverage: Mass production of bottled water, carbonated drinks, cooking oil, and ketchup—supporting 24/7 continuous operation with minimal supervision.
Cosmetics & Personal Care: Filling and packaging of shampoo, lotion, sunscreen, and toothpaste into bottles/tubes—ensuring uniform filling and label alignment for brand consistency.
Pharmaceuticals: Production of oral liquids, topical creams, and disinfectants under GMP conditions—with stainless steel contact parts (316L) and HEPA air filtration.
Household Chemicals: Manufacturing of liquid detergent, dish soap, and fabric softener—handling corrosive ingredients with chemical-resistant hoses and nozzles.
Q: How long does it take to switch between product types?
A: Format changeover takes ≤20 minutes for common products—simply select the recipe on the PLC, and the line auto-adjusts filler volume, capping torque, and label position.
Q: Can it integrate with existing factory systems?
A: Yes, it supports MES (Manufacturing Execution System) integration via RJ45 Ethernet, enabling real-time production data export (count, defect rate, speed) to factory management software.
Q: What is the power and space requirement?
A: Requires 380V, 50/60Hz (three-phase) with total power of 45KW. Dimensions: L12m × W1.8m × H2.2m, requiring a minimum 22m² installation space with 3m ceiling height.
Q: How often is maintenance required?
A: Daily maintenance (cleaning nozzles/labels) takes 15 minutes; weekly maintenance (lubricating conveyors) takes 1 hour; annual full inspection (provided by manufacturer) ensures 98% uptime.
TECHNICAL PARAMETER
| Filing heads: | 2/4heads |
| Filing range: | 10-100ml; 20-250ml; 50-500ml; 100-1000ml, 500-5000ml etc. |
| Capacity: | 60-90 BPM |
| Filing type: | Automatic tracking piston filing |
| Filing accuracy: | ±0.5% |
| Dimension: | 6800×1100×1830mm |
| Power supply: | 3KW, 110/220V, 50/60Hz, single phas |
The Auto Filling Line for Factories is an integrated packaging system designed for high-volume liquid and paste production, combining automatic bottle unscrambling, filling, capping, labeling, and inspection into a seamless workflow. Unlike modular standalone machines that require manual coordination, this line synchronizes 5 core processes via a central PLC, achieving 5000 units per hour with ±0.2mm overall precision. Ideal for FMCG manufacturers, it replaces 4-6 manual workers per shift, reducing labor costs by 80% and material waste by 12%—critical for scaling production of daily-use products.
Multi-Module Integration: Integrates 5 key units: bottle unscrambler (capacity: 600 bottles per minute), volumetric filler (accuracy: ±0.5%), servo capper (torque: 0.3-10 N·m), labeler (speed: 5000 labels per hour), and vision inspector (99.9% defect detection rate).
Smart Synchronization: Central 15-inch touchscreen PLC coordinates all modules via Modbus protocol. The line auto-adjusts speed if a module lags (e.g., slows filling if capping is delayed) to avoid bottlenecks.
Wide Product Compatibility: Handles liquids (viscosity: 1-50,000 cP) and pastes (viscosity: 50,000-200,000 cP) in bottles/pouches (volume: 10ml-5L). Compatible with glass, plastic (PET/PE), and metal containers.
Quality Control System: 4 high-resolution cameras detect missing caps, misaligned labels, underfilled containers, and leakages. Defective products are automatically rejected into a separate bin (rejection rate <0.1%).
Food & Beverage: Mass production of bottled water, carbonated drinks, cooking oil, and ketchup—supporting 24/7 continuous operation with minimal supervision.
Cosmetics & Personal Care: Filling and packaging of shampoo, lotion, sunscreen, and toothpaste into bottles/tubes—ensuring uniform filling and label alignment for brand consistency.
Pharmaceuticals: Production of oral liquids, topical creams, and disinfectants under GMP conditions—with stainless steel contact parts (316L) and HEPA air filtration.
Household Chemicals: Manufacturing of liquid detergent, dish soap, and fabric softener—handling corrosive ingredients with chemical-resistant hoses and nozzles.
Q: How long does it take to switch between product types?
A: Format changeover takes ≤20 minutes for common products—simply select the recipe on the PLC, and the line auto-adjusts filler volume, capping torque, and label position.
Q: Can it integrate with existing factory systems?
A: Yes, it supports MES (Manufacturing Execution System) integration via RJ45 Ethernet, enabling real-time production data export (count, defect rate, speed) to factory management software.
Q: What is the power and space requirement?
A: Requires 380V, 50/60Hz (three-phase) with total power of 45KW. Dimensions: L12m × W1.8m × H2.2m, requiring a minimum 22m² installation space with 3m ceiling height.
Q: How often is maintenance required?
A: Daily maintenance (cleaning nozzles/labels) takes 15 minutes; weekly maintenance (lubricating conveyors) takes 1 hour; annual full inspection (provided by manufacturer) ensures 98% uptime.
