English
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CUSTOM CONFIGURATION OPTION
Heating: Electric heating. Steam heating:
Agitator: Bidirectional, Helix frame oar wallscrapping, Paddle, Anchor, Disperser etc
Homogenizer: Top Homogenizer, Circulation Homogenizer, Hgh speed Homogenizer etc;
Piping and Valves: Manual control, Automatic pneumatic control;
Electric control system: HMI, Automatic control system etc.
Power supply: 220-480V, 50/60Hz, 3 Phase;
Layout design: Customized
Flow meter option;
Load cells option;
Termina PC control system.
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The Hydraulic Vacuum Emulsifier for Paste is a high-performance mixing equipment designed for producing stable oil-in-water (O/W) and water-in-oil (W/O) emulsions, specialized for cosmetic, pharmaceutical, and food paste formulations. Its core advantage lies in the hydraulic-driven homogenizing head, which generates 10,000rpm high shear to break oil droplets into particles as small as 0.5μm, ensuring long-term emulsion stability (no separation for 12+ months). Combined with a -0.098MPa deep vacuum system, it eliminates air bubbles and oxidative degradation, making it ideal for high-end paste products requiring uniform texture and extended shelf life—boosting production efficiency by 50% compared to conventional emulsifiers.
Powerful Emulsification System: Hydraulic-driven homogenizer (power: 18KW) with adjustable shear speed (3,000-10,000rpm) and a 4-stage rotor-stator structure, achieving 99% emulsion uniformity. The outer anchor agitator (50-300rpm) ensures full mixing of the entire tank volume (100-1,000L working capacity).
Deep Vacuum & Temperature Control: Oil-sealed rotary vacuum pump (suction capacity: 50m³/h) maintains -0.085 to -0.098MPa vacuum, while a dual-layer jacketed tank enables precise temperature regulation (5-95°C) with ±0.5°C accuracy. The tank is insulated with 50mm rock wool to reduce heat loss.
Robust & Hygienic Design: Tank and contact parts made of 316L stainless steel (surface finish: Ra ≤0.2μm) with a mirror-polished interior to avoid material adhesion. Equipped with a sanitary mechanical seal (FDA-approved) and CIP/SIP cleaning interfaces, meeting GMP and FDA standards.
Intelligent Operation & Safety: 10-inch touchscreen PLC system stores 50 emulsification recipes (e.g., face cream, sunscreen, ointment). Real-time monitoring of vacuum, temperature, shear speed, and hydraulic pressure. Safety features include overpressure protection (automatic venting at 0.1MPa) and emergency stop buttons.
Cosmetic Paste: Production of anti-aging face cream, moisturizing lotion, sunscreen emulsion, and BB cream—ensuring uniform dispersion of active ingredients (e.g., peptides, UV filters) and a smooth, non-grainy texture.
Pharmaceutical Ointments: Mixing of topical anti-inflammatory ointments, antibiotic creams, and wound-healing pastes—maintaining sterile conditions and consistent drug concentration across batches.
Food Industry: Preparation of peanut butter, chocolate spread, and cheese spread—achieving homogeneous texture without oil separation, even during long-term storage.
Household Products: Manufacturing of solid laundry detergent paste, dishwashing cream, and furniture polish—ensuring stable suspension of abrasive particles and fragrances.
Q: What is the maximum batch size it can handle?
A: The standard model offers a 1,000L maximum working capacity (1,200L total tank volume), suitable for large-scale production. Custom models with 200L-5,000L capacity are available for specific needs.
Q: How long does emulsification take for a typical face cream?
A: For a 500L batch of moisturizing face cream, the entire process (heating, homogenizing, cooling) takes 60-90 minutes—30% faster than pneumatic emulsifiers due to the high-shear hydraulic system.
Q: Can it handle solid ingredients like waxes?
A: Yes, the jacketed tank can heat materials up to 95°C to melt waxes (e.g., beeswax, paraffin) and solid oils (e.g., shea butter), while the anchor agitator ensures complete integration with liquid phases.
Q: What power and utility requirements are needed?
A: Requires 380V, 50/60Hz (three-phase four-wire) with a total power of 30KW (18KW for homogenizer, 7KW for vacuum pump, 5KW for heating). Water consumption is 5L/min for cooling the mechanical seal.
 |  |  |
Single Way Mxng Irardl&Edternal Creulanon | Double Wy Miing Internal &Exdtermal Crculaion | Singe Wy Moing hiemal Crculation |
 |  |  |
CoboW Mang Internal Croulaion | Single Way Mbing&Exemal Homogenizer | Double Way Mdng 8 Exlemal Homogenizer |
The Hydraulic Vacuum Emulsifier for Paste is a high-performance mixing equipment designed for producing stable oil-in-water (O/W) and water-in-oil (W/O) emulsions, specialized for cosmetic, pharmaceutical, and food paste formulations. Its core advantage lies in the hydraulic-driven homogenizing head, which generates 10,000rpm high shear to break oil droplets into particles as small as 0.5μm, ensuring long-term emulsion stability (no separation for 12+ months). Combined with a -0.098MPa deep vacuum system, it eliminates air bubbles and oxidative degradation, making it ideal for high-end paste products requiring uniform texture and extended shelf life—boosting production efficiency by 50% compared to conventional emulsifiers.
Powerful Emulsification System: Hydraulic-driven homogenizer (power: 18KW) with adjustable shear speed (3,000-10,000rpm) and a 4-stage rotor-stator structure, achieving 99% emulsion uniformity. The outer anchor agitator (50-300rpm) ensures full mixing of the entire tank volume (100-1,000L working capacity).
Deep Vacuum & Temperature Control: Oil-sealed rotary vacuum pump (suction capacity: 50m³/h) maintains -0.085 to -0.098MPa vacuum, while a dual-layer jacketed tank enables precise temperature regulation (5-95°C) with ±0.5°C accuracy. The tank is insulated with 50mm rock wool to reduce heat loss.
Robust & Hygienic Design: Tank and contact parts made of 316L stainless steel (surface finish: Ra ≤0.2μm) with a mirror-polished interior to avoid material adhesion. Equipped with a sanitary mechanical seal (FDA-approved) and CIP/SIP cleaning interfaces, meeting GMP and FDA standards.
Intelligent Operation & Safety: 10-inch touchscreen PLC system stores 50 emulsification recipes (e.g., face cream, sunscreen, ointment). Real-time monitoring of vacuum, temperature, shear speed, and hydraulic pressure. Safety features include overpressure protection (automatic venting at 0.1MPa) and emergency stop buttons.
Cosmetic Paste: Production of anti-aging face cream, moisturizing lotion, sunscreen emulsion, and BB cream—ensuring uniform dispersion of active ingredients (e.g., peptides, UV filters) and a smooth, non-grainy texture.
Pharmaceutical Ointments: Mixing of topical anti-inflammatory ointments, antibiotic creams, and wound-healing pastes—maintaining sterile conditions and consistent drug concentration across batches.
Food Industry: Preparation of peanut butter, chocolate spread, and cheese spread—achieving homogeneous texture without oil separation, even during long-term storage.
Household Products: Manufacturing of solid laundry detergent paste, dishwashing cream, and furniture polish—ensuring stable suspension of abrasive particles and fragrances.
Q: What is the maximum batch size it can handle?
A: The standard model offers a 1,000L maximum working capacity (1,200L total tank volume), suitable for large-scale production. Custom models with 200L-5,000L capacity are available for specific needs.
Q: How long does emulsification take for a typical face cream?
A: For a 500L batch of moisturizing face cream, the entire process (heating, homogenizing, cooling) takes 60-90 minutes—30% faster than pneumatic emulsifiers due to the high-shear hydraulic system.
Q: Can it handle solid ingredients like waxes?
A: Yes, the jacketed tank can heat materials up to 95°C to melt waxes (e.g., beeswax, paraffin) and solid oils (e.g., shea butter), while the anchor agitator ensures complete integration with liquid phases.
Q: What power and utility requirements are needed?
A: Requires 380V, 50/60Hz (three-phase four-wire) with a total power of 30KW (18KW for homogenizer, 7KW for vacuum pump, 5KW for heating). Water consumption is 5L/min for cooling the mechanical seal.
| | |
Single Way Mxng Irardl&Edternal Creulanon | Double Wy Miing Internal &Exdtermal Crculaion | Singe Wy Moing hiemal Crculation |
| | |
CoboW Mang Internal Croulaion | Single Way Mbing&Exemal Homogenizer | Double Way Mdng 8 Exlemal Homogenizer |
