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The Vacuum Toothpaste Mixer for Cosmetics is a specialized blending equipment engineered for homogeneous mixing of toothpaste and cosmetic paste formulations, integrating vacuum deaeration, high-shear stirring, and temperature control into a single automated system. Unlike traditional mixers that leave air bubbles (causing product oxidation and texture inconsistency), its -0.096MPa vacuum degree eliminates 99% of air from the mixture, ensuring smooth, bubble-free paste with extended shelf life. Crafted for cosmetic and oral care manufacturers, this machine reduces mixing time by 40% compared to conventional devices while maintaining precise ingredient dispersion—critical for products requiring uniform color and active ingredient distribution (e.g., whitening toothpaste, medicated gel toothpaste).
High-Efficiency Mixing System: Equipped with a dual-shaft stirring structure (outer anchor agitator + inner high-shear rotor) with 150-1500rpm adjustable speed, achieving complete mixing of powders (e.g., abrasive agents), liquids (e.g., humectants), and viscous additives (e.g., thickeners) in 15-30 minutes per batch. The rotor’s 360° shear action ensures particle size reduction to ≤5μm.
Precise Vacuum & Temperature Control: Built-in vacuum pump (suction capacity: 20m³/h) maintains stable -0.08 to -0.096MPa vacuum levels, while a jacketed mixing tank enables temperature regulation (5-80°C) with ±1°C accuracy—ideal for heat-sensitive ingredients like plant extracts and enzymes.
Durable & Hygienic Construction: Mixing tank made of 316L food-grade stainless steel (surface finish: Ra ≤0.4μm) with a working capacity of 50-500L, supporting batch production for small-batch trials or large-scale manufacturing. The tank features a quick-opening lid and CIP cleaning interface (compatible with 80bar high-pressure washing) to avoid cross-contamination.
Intelligent Operation: 7-inch color touchscreen PLC system stores up to 30 mixing recipes (e.g., fluoride toothpaste, sensitive-teeth gel, children’s fruit-flavored toothpaste) for one-click recall. Real-time monitoring of vacuum level, temperature, and stirring speed, with data export via USB for quality traceability.
Oral Care: Production of fluoride toothpaste, desensitizing toothpaste, whitening gel toothpaste, and children’s edible toothpaste—ensuring uniform distribution of active ingredients (e.g., sodium fluoride, arginine).
Cosmetic Paste: Blending of lip balms, solid lotions, and facial cleansing balms, where smooth texture and air-free formulation are critical for user experience.
Pharmaceutical Auxiliaries: Mixing of medicated oral pastes (e.g., anti-inflammatory oral gel) and dental care products (e.g., teeth-sensitive relief paste) under sterile conditions.
Personal Care: Preparation of solid shampoo bars and conditioning balms, maintaining consistent density and preventing ingredient separation during storage.
Q: What is the maximum viscosity the mixer can handle?
A: It efficiently mixes pastes with viscosity up to 200,000 cP, suitable for both thin gel-like formulations (e.g., liquid toothpaste) and thick solid-like pastes (e.g., professional teeth-whitening putty).
Q: How to clean the mixing tank between different formulations?
A: Use the integrated CIP (Clean-In-Place) system—select the “Clean” program on the touchscreen, and the machine automatically rinses with hot water (50-60°C) and disinfects with food-grade sanitizer; manual wiping is only required for the lid seal (recommended after 10 batches).
Q: Is it compatible with abrasive ingredients?
A: Yes, the agitator and rotor are made of wear-resistant tungsten carbide (hardness: HRC 65), which resists abrasion from common toothpaste abrasives (e.g., hydrated silica, calcium carbonate) even after 5,000 batches of use.
Q: What power supply is required?
A: 380V, 50/60Hz (three-phase four-wire) with a total power of 15KW (11KW for stirring motor, 4KW for vacuum pump). A dedicated 32A circuit breaker and grounding system are recommended for safe operation.
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Water metering solution
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CIP cleaning system
Simple and easy CIP cleaningsysterm At present, Intelligentized CIP systemis widely used biological fementation and pharmaceutical industries with high requirement of clean so that it reaches sanitary and sterle effect. | Inteligentized CIP cleaning system According to process condition to choose: Single tank type, separate body type, also can choose : intelligentized type, manual type |
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The Vacuum Toothpaste Mixer for Cosmetics is a specialized blending equipment engineered for homogeneous mixing of toothpaste and cosmetic paste formulations, integrating vacuum deaeration, high-shear stirring, and temperature control into a single automated system. Unlike traditional mixers that leave air bubbles (causing product oxidation and texture inconsistency), its -0.096MPa vacuum degree eliminates 99% of air from the mixture, ensuring smooth, bubble-free paste with extended shelf life. Crafted for cosmetic and oral care manufacturers, this machine reduces mixing time by 40% compared to conventional devices while maintaining precise ingredient dispersion—critical for products requiring uniform color and active ingredient distribution (e.g., whitening toothpaste, medicated gel toothpaste).
High-Efficiency Mixing System: Equipped with a dual-shaft stirring structure (outer anchor agitator + inner high-shear rotor) with 150-1500rpm adjustable speed, achieving complete mixing of powders (e.g., abrasive agents), liquids (e.g., humectants), and viscous additives (e.g., thickeners) in 15-30 minutes per batch. The rotor’s 360° shear action ensures particle size reduction to ≤5μm.
Precise Vacuum & Temperature Control: Built-in vacuum pump (suction capacity: 20m³/h) maintains stable -0.08 to -0.096MPa vacuum levels, while a jacketed mixing tank enables temperature regulation (5-80°C) with ±1°C accuracy—ideal for heat-sensitive ingredients like plant extracts and enzymes.
Durable & Hygienic Construction: Mixing tank made of 316L food-grade stainless steel (surface finish: Ra ≤0.4μm) with a working capacity of 50-500L, supporting batch production for small-batch trials or large-scale manufacturing. The tank features a quick-opening lid and CIP cleaning interface (compatible with 80bar high-pressure washing) to avoid cross-contamination.
Intelligent Operation: 7-inch color touchscreen PLC system stores up to 30 mixing recipes (e.g., fluoride toothpaste, sensitive-teeth gel, children’s fruit-flavored toothpaste) for one-click recall. Real-time monitoring of vacuum level, temperature, and stirring speed, with data export via USB for quality traceability.
Oral Care: Production of fluoride toothpaste, desensitizing toothpaste, whitening gel toothpaste, and children’s edible toothpaste—ensuring uniform distribution of active ingredients (e.g., sodium fluoride, arginine).
Cosmetic Paste: Blending of lip balms, solid lotions, and facial cleansing balms, where smooth texture and air-free formulation are critical for user experience.
Pharmaceutical Auxiliaries: Mixing of medicated oral pastes (e.g., anti-inflammatory oral gel) and dental care products (e.g., teeth-sensitive relief paste) under sterile conditions.
Personal Care: Preparation of solid shampoo bars and conditioning balms, maintaining consistent density and preventing ingredient separation during storage.
Q: What is the maximum viscosity the mixer can handle?
A: It efficiently mixes pastes with viscosity up to 200,000 cP, suitable for both thin gel-like formulations (e.g., liquid toothpaste) and thick solid-like pastes (e.g., professional teeth-whitening putty).
Q: How to clean the mixing tank between different formulations?
A: Use the integrated CIP (Clean-In-Place) system—select the “Clean” program on the touchscreen, and the machine automatically rinses with hot water (50-60°C) and disinfects with food-grade sanitizer; manual wiping is only required for the lid seal (recommended after 10 batches).
Q: Is it compatible with abrasive ingredients?
A: Yes, the agitator and rotor are made of wear-resistant tungsten carbide (hardness: HRC 65), which resists abrasion from common toothpaste abrasives (e.g., hydrated silica, calcium carbonate) even after 5,000 batches of use.
Q: What power supply is required?
A: 380V, 50/60Hz (three-phase four-wire) with a total power of 15KW (11KW for stirring motor, 4KW for vacuum pump). A dedicated 32A circuit breaker and grounding system are recommended for safe operation.
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Water metering solution
| |
CIP cleaning system
Simple and easy CIP cleaningsysterm At present, Intelligentized CIP systemis widely used biological fementation and pharmaceutical industries with high requirement of clean so that it reaches sanitary and sterle effect. | Inteligentized CIP cleaning system According to process condition to choose: Single tank type, separate body type, also can choose : intelligentized type, manual type |
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