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HPM-APF
Honemix
For premium fragrance manufacturers seeking exceptional filling accuracy, leak-proof sealing, and high production efficiency, the Automatic Perfume Vacuum Filling & Crimping Line delivers a complete, integrated solution. This advanced system combines vacuum-assisted filling technology with automatic crimping capability, specifically designed for glass perfume bottles fitted with spray pumps or crimp-on closures.
Vacuum filling is the preferred technology for alcohol-based fragrances, as it eliminates foaming, prevents evaporation, and ensures precise volumetric accuracy even for low-viscosity, volatile formulations. The integrated crimping station securely attaches spray pumps or crimp caps to bottles, creating a consistent, leak-proof seal that preserves fragrance integrity throughout the product’s shelf life.
Constructed with SUS316L stainless steel and PTFE-compatible components, the system is engineered to handle alcohol-based, volatile formulations without corrosion or contamination. A PLC with touch screen interface provides intuitive control over all processing parameters, with recipe storage for different bottle sizes, fill volumes, and crimping specifications.
1. Vacuum Filling Technology
The vacuum filling system operates by creating a vacuum within the bottle, then drawing the product in through a filling nozzle. This method offers significant advantages for perfume filling:
Foam-Free Filling: Eliminates bubbles and foaming common with alcohol-based liquids
Evaporation Prevention: Closed-system design minimizes volatile organic compound (VOC) loss
High Accuracy: Achieves ≤±0.5% fill accuracy across all bottle sizes
Clean Operation: No dripping or spillage, maintaining a clean production environment
2. Automatic Crimping Station
The integrated crimping unit securely attaches spray pumps, crimp caps, or roll-on balls to glass bottles. Features include:
Servo-Controlled Crimping: Precise force control ensures consistent, leak-proof seals
Adjustable Crimping Depth: Accommodates various pump and cap specifications
Gentle Bottle Handling: Prevents glass breakage during the crimping process
Quick Changeover: Tool-less adjustment for different bottle neck sizes
3. Versatile Bottle Handling
Designed for the unique requirements of perfume bottles, the system accommodates:
Bottle Diameter: 10mm – 80mm
Bottle Height: 30mm – 250mm
Bottle Shape: Round, square, oval, flat, and custom shapes
Neck Finish: Various spray pump and crimp cap specifications
4. Integrated Conveyor System
A stainless steel conveyor with adjustable guide rails transports bottles smoothly through all stations. The system features:
No-Bottle-No-Fill Sensors: Prevents product waste by ensuring filling only when bottles are present
Bottle Presence Detection: Ensures crimping only occurs on filled bottles
Variable Speed Control: Adjustable to match upstream and downstream equipment
5. Easy Cleaning & Quick Changeover
All product-contact parts are designed for rapid disassembly without tools. The recipe-based control system stores parameters for different products, enabling changeover between bottle sizes and formulations in under 15 minutes.
6. Sanitary & Volatile-Safe Construction
Constructed from sanitary-grade SUS316L stainless steel with PTFE seals and alcohol-safe components, the system is specifically designed for volatile, alcohol-based formulations.
Bottle Loading: Empty glass bottles are manually or automatically loaded onto the conveyor.
Vacuum Filling: Bottles index to the filling station. The filling nozzle creates a vacuum within the bottle, then dispenses the precise volume of perfume. The anti-drip nozzle ensures a clean cut-off.
Bottle Transfer: Filled bottles are conveyed to the crimping station.
Automatic Crimping: Spray pumps or crimp caps are fed via a vibratory bowl feeder. The crimping head descends, applying precise force to securely attach the closure.
Finished Product Output: Crimped bottles exit the conveyor for downstream packaging or labeling.
Parameter | Specification |
|---|---|
Machine Type | Automatic Perfume Vacuum Filling & Crimping Line |
Filling Principle | Vacuum-Assisted Volumetric Filling |
Filling Heads | 2 / 4 / 6 Heads (customizable) |
Filling Range | 5ml – 500ml (customizable from 1ml – 1000ml) |
Filling Accuracy | ≤±0.5% |
Applicable Products | Alcohol-based perfumes, colognes, essential oils, low-viscosity liquids |
Crimping Type | Automatic spray pump crimping / crimp cap application |
Crimping Heads | 1 / 2 Heads (customizable) |
Applicable Cap Types | Spray pumps, crimp caps, roll-on balls, screw caps with crimp fitments |
Bottle Diameter Range | 10mm – 80mm (adjustable) |
Bottle Height Range | 30mm – 250mm (adjustable) |
Production Capacity | 30 – 80 bottles/min (depending on filling heads and bottle size) |
Cap Feeding | Vibratory bowl feeder with automatic orientation |
Control System | PLC + HMI Touch Screen (with recipe storage) |
Power Supply | 380V / 220V, 50/60Hz, three phase |
Power Consumption | 2.5 – 5.0 kW |
Air Supply | 0.4 – 0.6 MPa |
Machine Material | SUS316L Stainless Steel (product contact) / SUS304 (frame) |
Conveyor | Stainless steel chain conveyor with variable speed control |
Dimensions (L×W×H) | Approx. 4000 × 1200 × 1800 mm (varies by configuration) |
Weight | Approx. 800 – 1200 kg |
Optional Features | – Automatic bottle loader/unloader |
This vacuum filling and crimping line is specifically designed for:
Fine Fragrances: Perfume, eau de parfum, eau de toilette, eau de cologne in glass bottles with spray pumps
Essential Oils: Pure essential oils, aromatherapy blends, roll-on fragrances
Alcohol-Based Cosmetics: Toners, micellar water, aftershaves, facial mists
Pharmaceutical Sprays: Nasal sprays, oral sprays, topical solutions
Optimized for Fragrance Applications
Vacuum filling is the gold standard for perfume manufacturing, preventing foaming, evaporation, and contamination. Combined with precision crimping, this line ensures your fragrances are perfectly sealed and ready for market.
Factory Direct Manufacturing
As a direct manufacturer, we offer competitive pricing with strict quality control. Each system undergoes comprehensive testing with actual product samples before shipment.
Integrated Production Solution
By combining filling and crimping in a single line, you eliminate manual handling between processes, reduce labor costs, and ensure consistent quality across every bottle.
Quick Changeover Capability
With recipe storage and tool-less adjustments, switching between different bottle sizes and formulations takes minutes—ideal for contract packers and multi-SKU manufacturers.
Global Support
We provide comprehensive after-sales support, including installation guidance, video tutorials, spare parts availability, and lifetime technical consultation.
Q: What is the advantage of vacuum filling for perfumes?
A: Vacuum filling eliminates foaming, prevents alcohol evaporation, and ensures precise fill accuracy—critical for high-value fragrance products where consistency and quality are paramount.
Q: Can this machine handle different types of spray pumps?
A: Yes. The crimping station is adjustable to accommodate various spray pump and crimp cap specifications. Quick-change tooling allows for fast changeover between different closure types.
Q: How is the filling accuracy maintained?
A: The vacuum filling system uses volumetric measurement with precision dosing. Typical accuracy is ≤±0.5%, ensuring consistent fill volumes across all bottles.
Q: Does the machine require compressed air?
A: Yes, compressed air is required for pneumatic components. Standard requirement is 0.4–0.6 MPa of clean, dry air.
Q: Is the system suitable for sterile or aseptic filling?
A: Yes. With appropriate material selection and optional sterile barriers, the system can be configured for aseptic filling applications.
Q: What is the warranty?
A: The machine comes with a 12-month warranty covering manufacturing defects, with lifetime technical support.
