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HY-AFM
Honemix
For manufacturers seeking a compact yet high-output solution, the Gear Pump Filling & Capping Line offers the perfect balance of precision, speed, and flexibility. This integrated production line combines a servo-driven gear pump filling system with an automatic screw capping unit, designed to handle a wide range of liquid and semi-liquid products—from thin water-based toners and essential oils to medium-viscosity lotions, syrups, and liquid soaps.
Unlike piston fillers, gear pump technology delivers exceptional accuracy for low-to-medium viscosity fluids, making it the preferred choice for filling products with sensitive ingredients or those requiring sterile handling. The system is fully controlled by a PLC with a touch screen interface, allowing for quick changeovers, real-time production monitoring, and seamless integration into existing packaging lines.
1. Precision Gear Pump Filling
Equipped with six high-grade stainless steel gear pumps, each nozzle provides independent flow control. This ensures a filling accuracy of ≤±0.5%, minimizing product waste and maintaining batch consistency.
2. Integrated Capping Station
The automatic screw capping module uses servo motor control or adjustable torque clutches to apply caps with consistent tightness, avoiding cross-threading or under-tightening. It handles various cap types, including flat caps, pump caps, and child-resistant closures.
3. Versatility & Quick Changeover
The system accommodates different bottle sizes and shapes with easy-to-adjust guide rails and conveyor height. The touch screen stores up to 100 product recipes, enabling instant switchover between production runs.
4. Anti-Drip & Anti-Foam Nozzles
Each filling nozzle features a no-drip design to keep the work area clean, and optional lift-up nozzles allow for bottom-up filling to prevent foaming or splashing when handling thin liquids.
5. Sturdy Construction
Built with SUS304 stainless steel (food-grade) and anodized aluminum, the machine is corrosion-resistant, easy to clean, and suitable for GMP-compliant facilities.
No | Item | Description |
1 | Filling head | 4 filling nozzles |
2 | Filling volume | 50-5000ml |
3 | Filling speed | 30-60 BPM(adjustable) |
4 | Power supply | AC220V / 50Hz，Single Phase (design as your requirements) |
5 | Power | 3KW |
6 | Filling Precision | ＜±1% |
7 | Air Pressure | 0.4-0.8Mpa |
9 | Filling Nozzle | Pneumatic Lifting control |
10 | Automatic Grade | Automatic |
11 | Material | SUS304 |
13 | HMI | English and Chinese |
This integrated filling and capping line is ideal for:
Cosmetics & Personal Care: Toners, serums, facial cleansers, liquid soaps, shampoos, conditioners.
Pharmaceuticals: Oral syrups, liquid medicines, topical solutions.
Food & Beverage: Edible oils, vinegar, honey, liquid seasonings.
Household Chemicals: Dish soap, hand sanitizer, cleaning solutions.
Why Choose This Filling & Capping Line?
Factory Direct Pricing
As a direct manufacturer, we offer competitive wholesale pricing without compromising on quality. Every machine undergoes strict quality control and factory testing before shipment.
Efficient Space-Saving Design
By integrating filling and capping into one continuous line, you reduce floor space requirements and minimize manual handling, increasing overall production efficiency by up to 30%.
Easy Cleaning & Maintenance
The gear pumps and nozzles are designed for quick disassembly without special tools, allowing for rapid cleaning between batches (CIP-ready options available).
Global Service & Support
We provide comprehensive support, including installation guidance, video tutorials, and spare parts availability, ensuring your production line remains operational around the clock.
Q: What is the difference between a gear pump filler and a piston filler?
A: Gear pump fillers are best suited for low to medium viscosity liquids (e.g., water-like to thin lotions) and offer extremely high accuracy with minimal shear stress on the product. Piston fillers excel with high-viscosity creams or products containing particles. We can help you select the right type for your formulation.
Q: Can this line handle both round and square bottles?
A: Yes. The conveyor guide rails and bottle handling components are adjustable to accommodate various bottle shapes and sizes. Changeover typically takes less than 15 minutes.
Q: Does it come with a cap sorter?
A: Yes, the capping station is typically supplied with a vibratory cap elevator or sorter, ensuring caps are oriented correctly before application.
Q: What is the warranty?
A: The machine comes with a 12-month warranty covering non-consumable parts, with lifetime technical support.
