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AFM-LCM
Honemix
For manufacturers seeking flexibility, precision, and minimal changeover time, the AFM-LCM Automatic Liquid & Cream Cycle Filling Line offers a unique solution. Unlike traditional inline fillers that require extensive format part changes, this machine utilizes an adjustable mold circulation system that accommodates a wide range of bottle sizes without the need for tooling. This makes it ideal for contract packers, multi-product cosmetic manufacturers, and facilities with frequent batch changes.
The machine integrates four servo-driven piston filling heads with automatic inner plug pressing, servo-controlled screw capping, and snap-on cap pressing—all within a compact, chain-driven mold circulation platform. With manual bottle loading and semi-automatic capping assistance, the system delivers high production efficiency (2,500–3,500 bottles per hour) while maintaining ±1% filling accuracy. Every component in contact with the product is constructed from SUS316L stainless steel, ensuring compliance with GMP and hygienic manufacturing standards.
Manual Bottle Loading: Operators place empty bottles into adjustable molds on the circulating chain system. The molds are designed to accommodate various bottle shapes and sizes without requiring part changes.
Automatic Filling: Bottles travel to the four-head filling station. The system features a “no bottle, no fill” function—only stations with bottles present will dispense product. Four independent servo motors control each piston, ensuring precise and consistent fills.
Inner Plug Placement: Operators manually place inner plugs onto filled bottles. The bottles then move to the automatic inner plug pressing station, where four pressing heads securely insert the plugs.
Cap Loading & Screw Capping: Operators manually place outer caps onto bottles. The servo-driven capping system then automatically screws caps with adjustable torque to prevent over-tightening or cross-threading. A four-gripper mechanism ensures stable cap application.
Final Cap Pressing (Snap Caps): For snap-on or press-fit caps, an additional automatic cap pressing station applies final pressure to secure the closure.
Automatic Demolding & Output: Finished bottles are automatically ejected from the molds onto a conveyor belt for collection or further packaging.
1. Adjustable Mold Circulation System
The unique mold design allows bottles of different shapes and sizes to run without replacing tooling. Chain-driven molds transport bottles smoothly through all stations, with adjustments made easily via the servo system.
2. Four-Head Servo Piston Filling
Each of the four filling heads is independently controlled by a servo motor, delivering exceptional volumetric accuracy (±1%) across a filling range of 5–100 mL. The system handles both low-viscosity liquids and high-viscosity creams with equal precision.
3. Integrated Capping & Pressing Stations
The line includes automatic inner plug pressing, servo-controlled screw capping (torque adjustable), and snap-on cap pressing—all in one continuous workflow. Operators assist with manual cap placement, while the machine handles all pressing and tightening operations.
4. Hygienic Construction
All product-contact parts are constructed from SUS316L stainless steel, while the main frame and non-contact components use SUS304. The sanitary design ensures easy cleaning, corrosion resistance, and compliance with cosmetic and pharmaceutical hygiene standards.
5. User-Friendly Operation
A Delta PLC and HMI touch screen provide intuitive control, recipe storage, and real-time production monitoring. The machine also features overload protection, low air pressure alarms, and safety interlocks to protect both operators and equipment.
6. Mobile & Compact Design
Equipped with mobile wheels, the machine can be easily repositioned within your facility. Its integrated design combines multiple processes into a single footprint, reducing floor space requirements.
| Parameter | Specification |
|---|---|
| Model | AFM-LCM Automatic Liquid & Cream Cycle Filling Line |
| Filling Heads | 4 Heads |
| Filling Principle | Servo Piston (Positive Displacement) |
| Filling Range | 5 – 100 mL (customizable) |
| Filling Accuracy | ≤±1% |
| Production Capacity | 2,500 – 3,500 bottles per hour (depending on bottle size and product) |
| Capping System | Servo Motor Controlled Screw Capping with 4 Grippers |
| Inner Plug Pressing | 4 Heads Automatic |
| Snap Cap Pressing | Automatic Station |
| Power Supply | 110V / 60Hz / 1PH, 8KW (customizable to 220V/380V) |
| Air Source | 0.4 – 0.6 MPa |
| Machine Material | SUS316L (product contact parts) / SUS304 (frame and non-contact) |
| Dimensions (L×W×H) | 5910 × 975 × 1585 mm |
| Top Hopper | SUS316L, standard design |
| Control System | Delta PLC + Delta HMI Touch Screen |
| Servo Motor | Delta |
| Sensors | SICK |
This versatile filling line is ideal for:
Cosmetics & Personal Care: Creams, lotions, serums, gels, foundations, face masks.
Pharmaceuticals: Topical ointments, gels, liquid medicines.
Food: Sauces, pastes, honey, edible oils.
Household Chemicals: Liquid soaps, detergents, cleaning agents.
Factory Direct Pricing
As a direct manufacturer, we offer competitive factory pricing with strict quality control and pre-shipment testing.
Minimal Changeover Time
The adjustable mold system eliminates the need for multiple change parts, reducing changeover time to under 15 minutes—ideal for facilities running multiple SKUs.
All-in-One Solution
Filling, inner plug pressing, screw capping, and snap cap pressing are integrated into a single line, minimizing manual handling and increasing overall efficiency.
Easy Cleaning & Maintenance
The piston filling system disassembles quickly without special tools, and the sanitary stainless steel construction allows for thorough cleaning between batches.
Global Support
We provide comprehensive after-sales support, including installation guidance, video tutorials, spare parts, and lifetime technical consultation.
Q: What types of bottles can this machine handle?
A: The adjustable molds accommodate a wide range of bottle shapes and sizes within the design range. The servo system automatically adjusts for different bottle dimensions without requiring change parts.
Q: Is the machine suitable for high-viscosity creams?
A: Yes. The servo piston filling system is specifically designed for both low-viscosity liquids and high-viscosity creams, pastes, and gels.
Q: Do I need to manually place caps?
A: Operators manually place inner plugs and outer caps onto bottles, while the machine handles all pressing, screwing, and torque control automatically. This semi-automatic approach offers flexibility for complex cap types.
Q: What is the warranty?
A: The machine comes with a 12-month warranty covering non-consumable parts, with lifetime technical support.
