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HY-GPFC
Honemix
For manufacturers specializing in water-thin liquids, the Magnetic Pump Filling & Capping Line offers an unparalleled combination of precision, cleanliness, and reliability. Unlike traditional gear or piston fillers, magnetic drive pumps operate without mechanical shaft seals, eliminating the risk of leakage, contamination, and product degradation. This makes them the ideal solution for sterile, sensitive, or volatile liquids.
This integrated production line combines a six-nozzle magnetic pump filling system with an automatic screw capping unit, designed to handle products ranging from purified water and alcohol-based toners to essential oils, serums, liquid pharmaceuticals, and fragrances. The entire system is controlled by a PLC with a touch screen interface, enabling seamless operation, recipe storage, and real-time production monitoring.
1. Leak-Free Magnetic Pump Technology
Each filling head is equipped with an independent magnetic drive pump. The magnetically coupled design ensures complete isolation between the motor and the pump chamber, eliminating shaft seal wear and preventing any potential leakage. This is especially critical for alcohol-based products, essential oils, and sterile pharmaceutical liquids.
2. Ultra-High Filling Accuracy
Magnetic pumps provide exceptional volumetric precision, typically achieving an accuracy of ≤±0.5% across the entire filling range. This consistency minimizes product waste and ensures every bottle meets your exact specifications.
3. Integrated Automatic Capping Station
The screw capping module features adjustable torque control, ensuring caps are applied with consistent tightness without cross-threading. The unit can handle a variety of cap types, including flat caps, dropper caps, pump caps, and child-resistant closures.
4. Gentle Product Handling
Unlike peristaltic or piston pumps, magnetic pumps create minimal shear stress on the liquid, preserving the integrity of sensitive ingredients, fragrances, and active compounds.
5. Easy Cleanability & Sanitary Design
The filling system is constructed from SUS304 or SUS316 stainless steel with sanitary connections, allowing for quick disassembly and cleaning. CIP (Clean-in-Place) compatibility is available for facilities requiring frequent batch changes or sterile production environments.
| Parameter | Specification |
|---|---|
| Machine Type | Magnetic Pump Filler + Automatic Screw Capping Unit |
| Filling Principle | Magnetic Drive Pump (Leak-Free / Seal-Less) |
| Filling Range | 3ml – 500ml (customizable to 1ml – 1000ml) |
| Filling Speed | 30 – 40 bottles/min (depending on bottle size and liquid viscosity) |
| Filling Accuracy | ≤±0.5% |
| Applicable Viscosity | ≤ 5,000 cps (water-like to thin liquids; ideal for alcohol-based, aqueous, and low-viscosity formulations) |
| Capping Type | Screw Capping (adjustable torque clutch / servo motor optional) |
| Cap Diameter | φ15mm – φ70mm (customizable) |
| Conveyor | Stainless steel chain conveyor with variable speed control |
| Control System | PLC + HMI Touch Screen (with recipe storage for up to 100 products) |
| Power Supply | 220V / 380V, 50/60Hz (customizable) |
| Air Supply | 0.6 – 0.8 MPa |
| Machine Material | SUS304 Stainless Steel (SUS316 optional for pharmaceutical applications) |
| Nozzle Type | Anti-drip nozzles with optional lift-up (bottom-up filling) for foam prevention |
This filling and capping line is specifically designed for low-viscosity, water-based, and alcohol-based products, including:
Cosmetics & Personal Care: Facial toners, micellar water, alcohol-based sanitizers, liquid serums, perfume, body sprays.
Pharmaceuticals: Oral syrups, liquid medicines, antiseptic solutions, sterile eye drops.
Food & Beverage: Edible oils, vinegar, flavored syrups, liquid seasonings.
Household & Chemical: Cleaning solutions, glass cleaners, disinfectants.
Factory Direct Manufacturing
As a direct manufacturer, we offer competitive factory pricing without compromising on quality. Every machine undergoes rigorous testing before shipment, ensuring reliability and longevity.
Compact Integrated Design
By combining filling and capping into a single conveyor line, this system reduces floor space requirements by up to 30% compared to separate machines, while eliminating manual handling between processes.
Quick Changeover Capability
With adjustable guide rails, bottle handling components, and a recipe-based HMI, changeover between different bottle sizes and products takes less than 15 minutes—ideal for contract packers and facilities with diverse product portfolios.
Low Maintenance Operation
Magnetic pumps have fewer wear parts than mechanical seal pumps, resulting in lower maintenance costs and extended service life.
Global Support & Service
We provide comprehensive after-sales support, including installation guidance, video tutorials, spare parts availability, and lifetime technical consultation.
Q: What is the advantage of a magnetic pump over a gear pump?
A: Magnetic pumps are seal-less, meaning there is no risk of leakage through rotating shafts. This is essential for flammable liquids (like alcohol), volatile fragrances, and sterile products. Gear pumps are better suited for higher-viscosity products, while magnetic pumps excel with thin, water-like formulations.
Q: Can this machine handle products with suspended particles?
A: Magnetic pumps are generally recommended for clean liquids without abrasive particles. If your product contains exfoliating beads or solid particulates, we would recommend a piston filler or lobe pump design.
Q: Is the machine suitable for sterile or GMP environments?
A: Yes. The filling system can be supplied with sanitary connections, polished stainless steel surfaces, and optional HEPA filtration or laminar flow hoods to meet GMP requirements for pharmaceutical and sterile cosmetic applications.
Q: Does it come with a cap sorter?
A: Yes, the capping station is typically supplied with a vibratory cap elevator or sorter to ensure consistent cap orientation and feeding.
Q: What is the warranty?
A: The machine comes with a 12-month warranty covering non-consumable parts, with lifetime technical support.
