English
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TECHNICAL PARAMETER
Capacity: ≤260 cartons/min
Carton size: Min.80×25×15mm, Max.200×120×70mm
Carton material: 250g/m²-350g/m²
Main power: 3.7KW
Dimension: 4359×1490×1750mm
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The High-Speed Cartoner for Medicine is a GMP-compliant (Good Manufacturing Practice) automated machine for pharmaceutical packaging, handling everything from carton unfolding (from flat carton blanks) to product insertion, leaflet folding (up to 4 folds), and sealing (hot melt adhesive sealing) . Its core strength is the 12-set servo drive system (each servo motor with 17-bit encoder) , enabling high-speed and precise operation critical for pharmaceutical production—carton positioning accuracy is ±0.3mm, ensuring 100% packaging accuracy. This machine adheres to strict pharmaceutical industry regulations (e.g., EU GMP Annex 1, FDA 21 CFR Part 211) and is suitable for cleanroom environments (Class D).
Extreme Speed & Precision: Reaches 500 boxes per minute with servo-driven synchronization (conveyor speed: 20m/min) , achieving 100% qualified product rate . The carton unfolding module uses a vacuum suction cup (6 cups) to ensure flat cartons are unfolded without creases, and the leaflet folding module (4-fold design) handles leaflets of size 100150mm to 200300mm.
GMP-Compliant Design: Smooth surfaces (no sharp edges), minimal dead corners (all corners rounded with R3mm), and 304 stainless steel construction (surface finish: Ra ≤0.4μm) for easy sterilization (supports wipe disinfection with 75% ethanol) . The machine is also treated with an anti-static coating (surface resistance: 10⁶-10⁹Ω) to prevent dust adsorption, critical for pharmaceutical packaging.
Multi-Functional Integration: Automatically unfolds cartons (from a magazine with 200-cartoon capacity), inserts leaflets (leaflet feeding speed: 500 pieces/min), loads products (blister packs, bottles, ampoules), prints batch numbers/expiration dates (via thermal printer, 300DPI), and seals boxes (hot melt adhesive, adhesive dosage: 0.5g per carton) . All processes are monitored by 12 sensors to ensure no missing components.
Quick Changeover: 6 sets of automatic adjustment servos allow one-click size change for different carton dimensions (length 50-200mm, width 30-100mm, height 20-80mm) . Changeover time is ≤10 minutes for common sizes, and the machine includes a size memory function (stores 30 sets of parameters) for quick recall.
Pharmaceuticals: Blister packs (tablets, capsules—e.g., aspirin tablets, antibiotic capsules), syrup bottles (e.g., pediatric cough syrup), and ampoule (e.g., vitamin B12 ampoules) cartoning—ensuring product traceability and compliance with pharmaceutical packaging regulations.
Medical Devices: Disposable syringe (e.g., 1ml insulin syringes), bandage (e.g., sterile gauze bandages), and diagnostic kit (e.g., COVID-19 antigen test kits) packaging—cartons include sterile indicators and usage instructions.
Health Supplements: Vitamin bottles (e.g., vitamin C tablets, calcium supplements), herbal extract boxes (e.g., ginseng extract capsules), and protein powder cans (e.g., whey protein powder) cartoning—meeting dietary supplement labeling requirements.
Cosmeceuticals: Medicinal skincare products (e.g., acne treatment creams, anti-aging serums) and oral care items (e.g., medicated toothpaste, mouthwash) cartoning—combining cosmetic appeal with pharmaceutical-grade packaging standards.
Q: Does it have quality inspection functions?
A: Yes, sensors detect missing leaflets (photoelectric sensor), empty cartons (weight sensor), misaligned products (vision sensor), and incomplete sealing (pressure sensor) , automatically rejecting defective items (rejection rate <0.05%) . Defective products are collected in a separate bin, and the machine logs rejection reasons for quality analysis.
Q: What carton materials are compatible?
A: Corrugated paper (180-250g/m²), cardboard (250-350g/m²), and coated paper cartons (350-400g/m²) —coated paper cartons are recommended for high-end products (e.g., cosmetic skincare items) as they support better printing quality. Cartons with windows (PET window film) are also compatible with minor adjustments to the insertion module.
Q: Is it easy to integrate with existing lines?
A: Equipped with standard conveyor interfaces (width 150-300mm, height 750-850mm) and can sync with upstream blister packaging machines (e.g., aluminum-plastic blister machines) and downstream labeling equipment (e.g., RFID labelers) via PROFINET or Modbus protocol. It also supports remote monitoring (via Ethernet) for real-time production data tracking.
Q: Can it print batch numbers and expiration dates clearly?
A: Yes, it is equipped with a high-resolution thermal printer (300DPI) that uses food-grade, smudge-proof ink—batch numbers (up to 20 characters), expiration dates (YYYY-MM-DD format), and production dates can be printed on the carton side or top. The printer’s ink ribbon (500m length) can print 100,000 cartons, reducing replacement frequency.
The High-Speed Cartoner for Medicine is a GMP-compliant (Good Manufacturing Practice) automated machine for pharmaceutical packaging, handling everything from carton unfolding (from flat carton blanks) to product insertion, leaflet folding (up to 4 folds), and sealing (hot melt adhesive sealing) . Its core strength is the 12-set servo drive system (each servo motor with 17-bit encoder) , enabling high-speed and precise operation critical for pharmaceutical production—carton positioning accuracy is ±0.3mm, ensuring 100% packaging accuracy. This machine adheres to strict pharmaceutical industry regulations (e.g., EU GMP Annex 1, FDA 21 CFR Part 211) and is suitable for cleanroom environments (Class D).
Extreme Speed & Precision: Reaches 500 boxes per minute with servo-driven synchronization (conveyor speed: 20m/min) , achieving 100% qualified product rate . The carton unfolding module uses a vacuum suction cup (6 cups) to ensure flat cartons are unfolded without creases, and the leaflet folding module (4-fold design) handles leaflets of size 100150mm to 200300mm.
GMP-Compliant Design: Smooth surfaces (no sharp edges), minimal dead corners (all corners rounded with R3mm), and 304 stainless steel construction (surface finish: Ra ≤0.4μm) for easy sterilization (supports wipe disinfection with 75% ethanol) . The machine is also treated with an anti-static coating (surface resistance: 10⁶-10⁹Ω) to prevent dust adsorption, critical for pharmaceutical packaging.
Multi-Functional Integration: Automatically unfolds cartons (from a magazine with 200-cartoon capacity), inserts leaflets (leaflet feeding speed: 500 pieces/min), loads products (blister packs, bottles, ampoules), prints batch numbers/expiration dates (via thermal printer, 300DPI), and seals boxes (hot melt adhesive, adhesive dosage: 0.5g per carton) . All processes are monitored by 12 sensors to ensure no missing components.
Quick Changeover: 6 sets of automatic adjustment servos allow one-click size change for different carton dimensions (length 50-200mm, width 30-100mm, height 20-80mm) . Changeover time is ≤10 minutes for common sizes, and the machine includes a size memory function (stores 30 sets of parameters) for quick recall.
Pharmaceuticals: Blister packs (tablets, capsules—e.g., aspirin tablets, antibiotic capsules), syrup bottles (e.g., pediatric cough syrup), and ampoule (e.g., vitamin B12 ampoules) cartoning—ensuring product traceability and compliance with pharmaceutical packaging regulations.
Medical Devices: Disposable syringe (e.g., 1ml insulin syringes), bandage (e.g., sterile gauze bandages), and diagnostic kit (e.g., COVID-19 antigen test kits) packaging—cartons include sterile indicators and usage instructions.
Health Supplements: Vitamin bottles (e.g., vitamin C tablets, calcium supplements), herbal extract boxes (e.g., ginseng extract capsules), and protein powder cans (e.g., whey protein powder) cartoning—meeting dietary supplement labeling requirements.
Cosmeceuticals: Medicinal skincare products (e.g., acne treatment creams, anti-aging serums) and oral care items (e.g., medicated toothpaste, mouthwash) cartoning—combining cosmetic appeal with pharmaceutical-grade packaging standards.
Q: Does it have quality inspection functions?
A: Yes, sensors detect missing leaflets (photoelectric sensor), empty cartons (weight sensor), misaligned products (vision sensor), and incomplete sealing (pressure sensor) , automatically rejecting defective items (rejection rate <0.05%) . Defective products are collected in a separate bin, and the machine logs rejection reasons for quality analysis.
Q: What carton materials are compatible?
A: Corrugated paper (180-250g/m²), cardboard (250-350g/m²), and coated paper cartons (350-400g/m²) —coated paper cartons are recommended for high-end products (e.g., cosmetic skincare items) as they support better printing quality. Cartons with windows (PET window film) are also compatible with minor adjustments to the insertion module.
Q: Is it easy to integrate with existing lines?
A: Equipped with standard conveyor interfaces (width 150-300mm, height 750-850mm) and can sync with upstream blister packaging machines (e.g., aluminum-plastic blister machines) and downstream labeling equipment (e.g., RFID labelers) via PROFINET or Modbus protocol. It also supports remote monitoring (via Ethernet) for real-time production data tracking.
Q: Can it print batch numbers and expiration dates clearly?
A: Yes, it is equipped with a high-resolution thermal printer (300DPI) that uses food-grade, smudge-proof ink—batch numbers (up to 20 characters), expiration dates (YYYY-MM-DD format), and production dates can be printed on the carton side or top. The printer’s ink ribbon (500m length) can print 100,000 cartons, reducing replacement frequency.
