English
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TECHNICAL PARAMETER
Capacity: 80-120 catons/min
Carton size: Min.50×20×15mm. Max. 190×90×60mm
Carton material: 250g/m²-350g/m²
Main power: 1.5KW
Dimension: 3300×1150×1750mm
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HY-ZHJ-150
HONEMIX
The HY-ZHJ-150 Automatic Fold and Tuck Cartoning Machine for Cosmetic and Pharmaceutical is an automated packaging machine tailored for daily necessities, handling end-to-end cartoning processes from flat carton unfolding to product insertion, leaflet placement, and sealing. Designed to replace 3-4 manual workers per production line, it delivers 80-120 cartons per minute with ±0.3mm positioning accuracy, ensuring consistent packaging quality for a wide range of daily use products. Unlike generic cartoners, its adjustable guiding system and multi-format compatibility make it ideal for fast-moving consumer goods (FMCG) manufacturers, reducing labor costs by 75% and material waste by 9%—critical for high-volume daily use product lines.
Efficient Cartoning Process: Integrates four core functions: carton unfolding (from a 300-cartoon magazine), product collation (via servo-driven conveyor), leaflet folding (up to 3 folds), and hot-melt adhesive sealing. The entire process is synchronized by a 6-set servo motor system for seamless operation.
Wide Product Compatibility: Accommodates daily use products of various shapes and sizes: cylindrical items (diameter 20-80mm, length 50-200mm), rectangular items (W15-100mm * H10-80mm * L30-250mm), and irregular items (e.g., curved soap bars). Compatible with carton materials including cardboard (200-400g/m²) and corrugated paper (180-250g/m²).
Quick Format Changeover: Tool-less adjustment of guide rails, pushers, and folding plates takes ≤8 minutes for common product sizes. The machine stores up to 25 parameter profiles (e.g., shampoo bottle cartons, soap cartons, detergent sachet boxes) for one-click recall.
Smart Quality Control: Equipped with 8 sensors to detect empty cartons, missing products, incomplete leaflets, and weak seals—defective cartons are automatically rejected (rejection rate <0.1%) and logged in the system for quality analysis. A 7-inch touchscreen displays real-time production data (count, defect rate, speed).
Personal Care: Cartoning of shampoo bottles (e.g., 200ml, 500ml), conditioner bottles, body wash bottles, and soap bars (e.g., facial soap, laundry soap)—supports single or multi-piece packaging (e.g., 3-piece soap sets).
Household Cleaning: Packaging of detergent sachets (e.g., laundry detergent, dishwashing liquid), surface cleaner bottles, and toilet cleaner cartridges—compatible with both liquid and powder product containers.
Oral Care: Cartoning of toothpaste tubes (e.g., 75g, 150g), toothbrush sets (e.g., 2-piece adult toothbrushes, 3-piece children’s toothbrushes), and mouthwash bottles—with leaflet insertion for usage instructions.
Baby Care: Packaging of baby lotion bottles, diaper cream tubes, and wet wipe packs—using food-grade hot-melt adhesive (meets FDA 21 CFR Part 175) to ensure safety for infant products.
Q: Can it insert multiple leaflets or coupons?
A: Yes, the leaflet feeding module supports up to 3 simultaneous inserts (e.g., product manual + coupon + safety guide) with a maximum leaflet size of 210*297mm (A4). Leaflet thickness can range from 60g/m² to 120g/m².
Q: What is the minimum carton size it can handle?
A: The machine works with cartons as small as L50mm * W30mm * H20mm (suitable for travel-sized toiletries) up to L300mm * W150mm * H100mm (for large cleaning product bottles).
Q: Does it integrate with existing production lines?
A: Yes, it features standard conveyor interfaces (width 200-400mm, height 750-850mm) and supports synchronization with upstream filling machines and downstream labeling equipment via Modbus protocol.
Q: How to maintain the hot-melt adhesive system?
A: Clean the adhesive nozzle with a solvent (provided) every 100 working hours to prevent clogging; replace the adhesive filter (10μm precision) monthly; the adhesive tank has an automatic temperature control (150-180°C) to avoid adhesive solidification.
The HY-ZHJ-150 Automatic Fold and Tuck Cartoning Machine for Cosmetic and Pharmaceutical is an automated packaging machine tailored for daily necessities, handling end-to-end cartoning processes from flat carton unfolding to product insertion, leaflet placement, and sealing. Designed to replace 3-4 manual workers per production line, it delivers 80-120 cartons per minute with ±0.3mm positioning accuracy, ensuring consistent packaging quality for a wide range of daily use products. Unlike generic cartoners, its adjustable guiding system and multi-format compatibility make it ideal for fast-moving consumer goods (FMCG) manufacturers, reducing labor costs by 75% and material waste by 9%—critical for high-volume daily use product lines.
Efficient Cartoning Process: Integrates four core functions: carton unfolding (from a 300-cartoon magazine), product collation (via servo-driven conveyor), leaflet folding (up to 3 folds), and hot-melt adhesive sealing. The entire process is synchronized by a 6-set servo motor system for seamless operation.
Wide Product Compatibility: Accommodates daily use products of various shapes and sizes: cylindrical items (diameter 20-80mm, length 50-200mm), rectangular items (W15-100mm * H10-80mm * L30-250mm), and irregular items (e.g., curved soap bars). Compatible with carton materials including cardboard (200-400g/m²) and corrugated paper (180-250g/m²).
Quick Format Changeover: Tool-less adjustment of guide rails, pushers, and folding plates takes ≤8 minutes for common product sizes. The machine stores up to 25 parameter profiles (e.g., shampoo bottle cartons, soap cartons, detergent sachet boxes) for one-click recall.
Smart Quality Control: Equipped with 8 sensors to detect empty cartons, missing products, incomplete leaflets, and weak seals—defective cartons are automatically rejected (rejection rate <0.1%) and logged in the system for quality analysis. A 7-inch touchscreen displays real-time production data (count, defect rate, speed).
Personal Care: Cartoning of shampoo bottles (e.g., 200ml, 500ml), conditioner bottles, body wash bottles, and soap bars (e.g., facial soap, laundry soap)—supports single or multi-piece packaging (e.g., 3-piece soap sets).
Household Cleaning: Packaging of detergent sachets (e.g., laundry detergent, dishwashing liquid), surface cleaner bottles, and toilet cleaner cartridges—compatible with both liquid and powder product containers.
Oral Care: Cartoning of toothpaste tubes (e.g., 75g, 150g), toothbrush sets (e.g., 2-piece adult toothbrushes, 3-piece children’s toothbrushes), and mouthwash bottles—with leaflet insertion for usage instructions.
Baby Care: Packaging of baby lotion bottles, diaper cream tubes, and wet wipe packs—using food-grade hot-melt adhesive (meets FDA 21 CFR Part 175) to ensure safety for infant products.
Q: Can it insert multiple leaflets or coupons?
A: Yes, the leaflet feeding module supports up to 3 simultaneous inserts (e.g., product manual + coupon + safety guide) with a maximum leaflet size of 210*297mm (A4). Leaflet thickness can range from 60g/m² to 120g/m².
Q: What is the minimum carton size it can handle?
A: The machine works with cartons as small as L50mm * W30mm * H20mm (suitable for travel-sized toiletries) up to L300mm * W150mm * H100mm (for large cleaning product bottles).
Q: Does it integrate with existing production lines?
A: Yes, it features standard conveyor interfaces (width 200-400mm, height 750-850mm) and supports synchronization with upstream filling machines and downstream labeling equipment via Modbus protocol.
Q: How to maintain the hot-melt adhesive system?
A: Clean the adhesive nozzle with a solvent (provided) every 100 working hours to prevent clogging; replace the adhesive filter (10μm precision) monthly; the adhesive tank has an automatic temperature control (150-180°C) to avoid adhesive solidification.
