FT-SPP Semi Automatic Cosmetic Powder Pressing Machine

FT-SPP Semi Automatic Powder Pressing Machine Overview

Pressed color cosmetics require more than high force. The powder must be compacted evenly enough to remain secure in the pan while still delivering the pickup, payoff, surface appearance, and sensory feel expected by the brand. The FT-SPP gives production teams direct control over this process rather than relying on a fixed one-setting cycle.

Its hydraulic pressing system allows the operator to develop a repeatable combination of pressure, dwell time, stroke behavior, and repeat pressing for each formula. The upper-press layout and four-column frame help distribute force across the mold, while the control interface brings key settings into one operating area for easier setup and troubleshooting.

Because pan loading and product inspection remain operator-managed, the FT-SPP is especially useful for factories producing many colors, seasonal collections, private-label orders, test batches, or products that require frequent mold changes. A compatible configuration can also include automatic powder feeding, adjustable dosing, and same-color material recovery to reduce repetitive handling around the press.

Custom tooling is developed from you aluminum pan, godet, refill pan, palette insert, or finished compact sample. Final machine configuration and process parameters should be confirmed through testing with the actual powder formula and packaging components.

Production Fit and Operating Scope

Core Features and Buyer Value

1. Four-Column Press Frame for Balanced Compression

The four-column structure supports the upper platen on both sides of the working area and helps maintain more even contact with the mold.

For multi-cavity eyeshadow trays or wider compact-powder tooling, balanced force distribution can reduce uneven density between cavities and improve consistency across the pressed surface.

Compared with a traditional two-column structure, the four-column layout is designed to provide greater stability and more even contact between the pressing plate and the mold surface.

2. Adjustable Hydraulic Process Window

Working pressure can be adjusted to match:

• Powder flowability

• Binder distribution

• Oil content

• Pan depth

• Desired hardness

• Required pickup performance

• Surface-finish requirements

The machine also allows the production team to refine dwell time, repeated pressing, rise timing, and release timing.

This is important because a silky eyeshadow, a dense face powder, and a pearl-rich highlighter normally require different compaction conditions.

3. PLC/HMI Control with Manual and Automatic Modes

Operators can use manual mode for:

• Mold setup

• Sensor positioning

• Stroke checks

• Upper-limit verification

• Low-pressure testing

• First-piece trials

After the safe stroke and product parameters are verified, the machine can run the programmed pressing sequence in automatic mode.

Centralized control reduces scattered manual adjustments and makes standard operating procedures easier to document.

4. Flexible Custom Mold System

Upper and lower mold components can be designed around the buyer’s:

• Pan geometry

• Pan dimensions

• Cavity quantity

• Compact layout

• Surface pattern

• Embossing requirements

• Finished-product appearance

Tooling can be developed for:

• Round pans

• Square pans

• Rectangular pans

• Multi-well palettes

• Refill pans

• Decorative pans

• Logo-embossed products

• Textured pressed-powder surfaces

Embossed brand marks and textured surfaces are possible after tooling feasibility is evaluated.

5. Adjustable Powder Feeding and Batching Configuration

The configuration supports automatic powder feeding and adjustable dosing or batching length.

This can reduce repetitive scooping and help the operator maintain a more consistent powder quantity before pressing.

Feeding performance must be matched to:

• Powder flowability

• Bulk density

• Pearl content

• Binder and oil content

• Target pan weight

• Mold cavity arrangement

• Cleaning requirements

6. Vacuum Extraction for a Cleaner Work Area

A dedicated vacuum motor draws loose powder away from the working section.

Better powder control supports:

• Cleaner machine surfaces

• Reduced airborne residue

• Easier shade changeover

• Reduced powder accumulation around moving parts

• More organized workstation maintenance

Recovered powder should only be reused under the buyer’s approved quality, hygiene and traceability procedure.

7. Two-Hand Start and Position-Sensing Protection

The pressing cycle is activated through simultaneous two-hand operation so the operator’s hands remain away from the mold area at cycle start.

Emergency stop, upper-position sensing, and configurable safety curtain or guard protection provide additional safeguards during production and setup.

8. Maintenance-Oriented Industrial Construction

The aluminum extrusion frame and stainless-steel cover provide a rigid and accessible machine body.

Routine care focuses on:

• Removing powder residue

• Cleaning the pressing and sensor areas

• Checking fasteners

• Inspecting sensor positions

• Maintaining the hydraulic oil level

• Checking moving parts

• Replacing hydraulic oil according to the maintenance schedule

Suitable Cosmetic Powder Products

Compatibility depends on formula, particle size, binder/oil distribution, moisture level, pan design, filling weight and target product performance. Production testing is recommended before final tooling approval.

How the FT-SPP Pressing Cycle Works

Step 1: Prepare the Powder and Pans

Blend and condition the cosmetic powder, verify flowability, and prepare clean aluminum pans or godets.

Powder should be free from large agglomerates before dosing.

Step 2: Install the Custom Mold

Fit the matched upper and lower tooling, then confirm:

• Mold alignment

• Platen height

• Sensor distance

• Mold clearance

• Safe return position

Step 3: Set Up in Manual Mode

Use manual controls to check cylinder movement, upper-limit sensing, mold clearance, and the initial low-pressure trial before production.

Step 4: Load and Distribute Powder

Place pans in the mold and add the target powder quantity.

Where specified, the feeding and batching system can assist with controlled powder delivery.

Step 5: Enter the Pressing Recipe

Set the required:

• Pressure

• Fast descent timing

• Slow descent timing

• Holding time

• Rise time

• Number of presses

• Release timing

The parameters should be established according to the validated formula and pan combination.

Step 6: Start with Both Hands

Press the two external start buttons simultaneously to begin the cycle.

The hydraulic platen compresses the powder and returns to the home position after the programmed sequence.

Step 7: Unload and Inspect

Remove the pressed pans and inspect:

• Surface smoothness

• Edge integrity

• Pan adhesion

• Product hardness

• Brush or sponge pickup

• Filling weight

• Embossing quality

• Color consistency

Step 8: Fine-Tune and Record

Adjust only one or two process variables at a time.

Save the confirmed settings as the production standard for that SKU and mold set.

When to Choose FT-SPP Instead of a Fully Automatic Powder Press

Technical Parameters

Optional and Customizable Configurations

• Custom upper and lower mold set based on aluminum pan drawings and physical samples

• Different cavity quantities for single pans, multi-pan trays or palette inserts

• Embossed logo, pattern or decorative surface tooling after feasibility review

• Additional mold sets for different pan sizes and product families

• Alternative voltage, frequency and electrical component standard

• Enhanced dust extraction or workshop extraction connection

• Safety guard, interlocked door or light-curtain arrangement

• Spare hydraulic seals, sensors, switches and maintenance-parts package

• Factory acceptance testing with the buyer’s powder, pans and target quality criteria

• Upstream powder blending and sieving equipment

• Downstream compact assembly, labeling or packaging planning

FAQ

1. What makes the FT-SPP a semi automatic machine?

The hydraulic pressing sequence is machine-controlled, but an operator normally loads pans or molds, confirms powder distribution, starts the cycle, unloads the product and performs inspection. This gives the factory more flexibility for frequent shade and mold changes.

2. Which cosmetic products can be pressed?

The machine is intended for:

• Eyeshadow

• Blush

• Compact face powder

• Powder foundation

• Contour powder

• Bronzer

• Highlighter

• Pressed pigment

• Similar pan-based powder cosmetics

Compatibility must be verified with the actual formula and pan.

3. Can one FT-SPP use different pan shapes?

Yes. The machine can run different pan formats by changing the matched mold set. A separate mold is generally required when the pan shape, dimensions, cavity layout or embossing design changes significantly.

4. Can pressure and pressing time be adjusted?

Yes. The working pressure, holding time, descent and rise timing, repeat pressing count and related cycle parameters can be set to suit different powder formulas and target textures.

5. Does the machine include powder feeding?

The reference configuration includes automatic powder feeding and adjustable dosing or batching functions. The final feeding arrangement should be confirmed according to powder flowability, target weight, cavity layout and cleaning requirements.

6. How is the stated 35–60 pieces/minute capacity calculated?

It is a reference product output rather than a guaranteed single-cavity cycle rate.

Actual capacity depends on:

• Number of cavities per mold

• Pan size

• Powder loading method

• Number of press strokes

• Dwell time

• Operator speed

• Product inspection requirements

7. Can HONEMIX make an embossed logo mold?

Yes, subject to mold evaluation.

Send the following information to the tooling team:

• Logo artwork

• Pan drawing

• Physical pan sample

• Desired embossing depth

• Finished-product reference

• Required surface definition

The tooling team will evaluate release angle, detail definition and powder behavior.

8. What should be tested before shipment?

A useful factory acceptance test should verify:

• Mold fit

• Safe press stroke

• Sensor positions

• Pressure repeatability

• Cycle timing

• Powder filling weight

• Surface finish

• Edge integrity

• Pan adhesion

• Embossing definition

• Dust collection

• Production output under the agreed sample conditions

9. How should the machine be maintained?

Remove powder residue after production and keep the press and sensor areas clean.

Operators should also:

• Check screws and moving parts regularly

• Confirm the hydraulic oil level

• Inspect sensor positions

• Keep powder away from mechanical gaps

• Replace R68 hydraulic oil according to the maintenance schedule

• Isolate the electrical power before service work