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HHM-1000L
HONEMIX
1000L GMP Stainless Steel Washing & Homogenizing Mixer | 316L Mirror Polish | SIEMENS/ABB Drive | Frequency Control
Product Overview
This is a large-scale GMP-compliant washing and homogenizing mixer, designed for the chemical, cosmetic, food, and pharmaceutical industries with stringent requirements for hygiene, mixing homogeneity, and production stability. The machine integrates heating, cooling, wall-scraping mixing, and high-speed shearing homogenization into one unit,ensuring products achieve micron-level fineness and excellent gloss. Core electrical and mechanical components utilize top international brands, guaranteeing long-term, stable, and reliable operation.
Key Advantages & Features
1. GMP-Compliant Sanitary Design & Materials
Main Body Material: Constructed from high-quality stainless steel 304 for robust durability.
Product Contact Parts: All inner surfaces contacting materials are made of more corrosion-resistant stainless steel 316L, finished with a 320-grit mirror polish. The smooth, mirror-like surface ensures no sanitary dead-angles, easy cleaning, prevents material adhesion and cross-contamination, and fully complies with GMP standards.
Three-Layer Insulated Mixing Vessel:
Inner Layer: 316L mirror-polished chamber for containing and mixing materials.
Middle Layer: Jacket for circulating heating/cooling media (thermal oil or water) for precise PT100 temperature control.
Outer Layer: Filled with eco-friendly insulation material for effective heat retention, improved energy efficiency, and operational safety.
2. Efficient & Stable Dual Mixing System
Main Mixing System (Wall-Scraping Agitator):
Drive Core: Powered by a SIEMENS or ABB motor, coupled with a high-precision reducer for strong, smooth power transmission.
Unique Agitator Blades: The wall-scraping agitator blades are set at a 45-degree angle, creating complex three-dimensional material flow for thorough, homogeneous mixing.
Corrosion-Resistant Scrapers: Scraper blades are made of Polytetrafluoroethylene (PTFE), offering excellent chemical resistance and hardness. They maintain tight contact with the vessel wall, completely removing residue to prevent scaling and improve heat transfer and mixing efficiency.
Variable Speed Control: The agitator is driven by a frequency inverter, allowing stepless speed adjustment within a range of 0-60 RPM to suit materials of varying viscosities.
Bottom Homogenizing System (High-Speed Shear Emulsifier):
Located under the bottom dish head, it employs a high-speed stator-rotor shearing structure for intense particle size reduction, dispersion, and emulsification.
Independent Drive: Also equipped with a SIEMENS or ABB motor, ensuring powerful and reliable performance for continuous long-term operation.
Frequency Control: The homogenizer speed is independently adjustable via an inverter, providing precise control to achieve the desired particle size (micron-level) and product gloss.
3. Safe & User-Friendly Overall Design
Discharge Method: A bottom discharge valve allows for smooth and complete evacuation of the finished product into a transfer vessel.
Professional Operation Platform: Includes an SS304 operation platform and safety staircase for easy access and maintenance.
Safety Guardrails: Platform is surrounded by 1200mm high safety guardrails, fully compliant with international safety standards.
Independent Control System:
Features a separate, sealed electrical control cabinet with a high protection rating.
All electrical components (e.g., circuit breakers, contactors) are from renowned brands like Schneider, Omron, ensuring precise, reliable, and durable control.
All electrical wiring complies with International Electrotechnical Commission (IEC) standards and can be customized to meet specific regional electrical requirements. CE is approval.
Technical Specifications
Capacity: 1000 L
Inner Vessel Material: 316L (Mirror Finish)
Outer Vessel Material: 304
Agitator Power: 4 kW (SIEMENS/ABB Motor)
Agitator Speed: 0-60 RPM (Variable Frequency Drive)
Homogenizer Power: 11 kW (SIEMENS/ABB Motor)
Homogenizer Speed: 0-2960 RPM (Variable Frequency Drive)
Heating/Cooling Method: Jacket for Thermal Oil / Chilled Water
Overall Dimensions: Approx. 1400 mm (L) * 2600 mm (W) * 2650 mm (H)
Applications
Cosmetics: Creams, Lotions, Serums, Shampoos, Body Washes,
Household Cleaner, Liquid Soap, Liquid Detergent, Dishwash
Food Industry: Sauces, Condiments, Dairy Products, Jams.
Chemical Industry: Paints, Coatings, Adhesives, Detergents.
Pharmaceuticals: Ointments, Creams, Topical Emulsions.
Option Specifications
Stainless steel Pipeline: tap water pipe, RO water pipe, water for heating pipe, cooling water pipe, sewage pipe etc
Flow meter: measure RO water for production
Weighing Load Cells: load cells to measure material in a simple way
HMI & PLC Controller: Achieve automatic control, estabish industry 4.0 standard system
Discharge Pump: Discharge finish product from mixer to storage tank
Recirculation Homogenizer: suitable for better emulsifying effects, high viscosity products, large volume tanks
1000L GMP Stainless Steel Washing & Homogenizing Mixer | 316L Mirror Polish | SIEMENS/ABB Drive | Frequency Control
Product Overview
This is a large-scale GMP-compliant washing and homogenizing mixer, designed for the chemical, cosmetic, food, and pharmaceutical industries with stringent requirements for hygiene, mixing homogeneity, and production stability. The machine integrates heating, cooling, wall-scraping mixing, and high-speed shearing homogenization into one unit,ensuring products achieve micron-level fineness and excellent gloss. Core electrical and mechanical components utilize top international brands, guaranteeing long-term, stable, and reliable operation.
Key Advantages & Features
1. GMP-Compliant Sanitary Design & Materials
Main Body Material: Constructed from high-quality stainless steel 304 for robust durability.
Product Contact Parts: All inner surfaces contacting materials are made of more corrosion-resistant stainless steel 316L, finished with a 320-grit mirror polish. The smooth, mirror-like surface ensures no sanitary dead-angles, easy cleaning, prevents material adhesion and cross-contamination, and fully complies with GMP standards.
Three-Layer Insulated Mixing Vessel:
Inner Layer: 316L mirror-polished chamber for containing and mixing materials.
Middle Layer: Jacket for circulating heating/cooling media (thermal oil or water) for precise PT100 temperature control.
Outer Layer: Filled with eco-friendly insulation material for effective heat retention, improved energy efficiency, and operational safety.
2. Efficient & Stable Dual Mixing System
Main Mixing System (Wall-Scraping Agitator):
Drive Core: Powered by a SIEMENS or ABB motor, coupled with a high-precision reducer for strong, smooth power transmission.
Unique Agitator Blades: The wall-scraping agitator blades are set at a 45-degree angle, creating complex three-dimensional material flow for thorough, homogeneous mixing.
Corrosion-Resistant Scrapers: Scraper blades are made of Polytetrafluoroethylene (PTFE), offering excellent chemical resistance and hardness. They maintain tight contact with the vessel wall, completely removing residue to prevent scaling and improve heat transfer and mixing efficiency.
Variable Speed Control: The agitator is driven by a frequency inverter, allowing stepless speed adjustment within a range of 0-60 RPM to suit materials of varying viscosities.
Bottom Homogenizing System (High-Speed Shear Emulsifier):
Located under the bottom dish head, it employs a high-speed stator-rotor shearing structure for intense particle size reduction, dispersion, and emulsification.
Independent Drive: Also equipped with a SIEMENS or ABB motor, ensuring powerful and reliable performance for continuous long-term operation.
Frequency Control: The homogenizer speed is independently adjustable via an inverter, providing precise control to achieve the desired particle size (micron-level) and product gloss.
3. Safe & User-Friendly Overall Design
Discharge Method: A bottom discharge valve allows for smooth and complete evacuation of the finished product into a transfer vessel.
Professional Operation Platform: Includes an SS304 operation platform and safety staircase for easy access and maintenance.
Safety Guardrails: Platform is surrounded by 1200mm high safety guardrails, fully compliant with international safety standards.
Independent Control System:
Features a separate, sealed electrical control cabinet with a high protection rating.
All electrical components (e.g., circuit breakers, contactors) are from renowned brands like Schneider, Omron, ensuring precise, reliable, and durable control.
All electrical wiring complies with International Electrotechnical Commission (IEC) standards and can be customized to meet specific regional electrical requirements. CE is approval.
Technical Specifications
Capacity: 1000 L
Inner Vessel Material: 316L (Mirror Finish)
Outer Vessel Material: 304
Agitator Power: 4 kW (SIEMENS/ABB Motor)
Agitator Speed: 0-60 RPM (Variable Frequency Drive)
Homogenizer Power: 11 kW (SIEMENS/ABB Motor)
Homogenizer Speed: 0-2960 RPM (Variable Frequency Drive)
Heating/Cooling Method: Jacket for Thermal Oil / Chilled Water
Overall Dimensions: Approx. 1400 mm (L) * 2600 mm (W) * 2650 mm (H)
Applications
Cosmetics: Creams, Lotions, Serums, Shampoos, Body Washes,
Household Cleaner, Liquid Soap, Liquid Detergent, Dishwash
Food Industry: Sauces, Condiments, Dairy Products, Jams.
Chemical Industry: Paints, Coatings, Adhesives, Detergents.
Pharmaceuticals: Ointments, Creams, Topical Emulsions.
Option Specifications
Stainless steel Pipeline: tap water pipe, RO water pipe, water for heating pipe, cooling water pipe, sewage pipe etc
Flow meter: measure RO water for production
Weighing Load Cells: load cells to measure material in a simple way
HMI & PLC Controller: Achieve automatic control, estabish industry 4.0 standard system
Discharge Pump: Discharge finish product from mixer to storage tank
Recirculation Homogenizer: suitable for better emulsifying effects, high viscosity products, large volume tanks
