HPM-EX 2000L Perfume Freezing Mixing & Filtration System

HPM-EX Perfume Freezing Mixing System Overview

The HPM-EX is built around three main processing modules.

This modular configuration is particularly suitable for larger perfume factories where equipment must be adapted to an existing production area.

The main tank can be positioned beneath an operating platform, the refrigeration unit can be installed in a better-ventilated area, and the filtration skid can remain close to the operator, storage system or downstream filling equipment.

Core Features of the 2000L Perfume Processing System

1. 2000L SUS316L Perfume Processing Tank

The main vessel is designed for large-batch perfume and fragrance production, providing a 2000L working capacity with approximately 2200L gross volume.

Primary product-contact areas use SUS316L stainless steel, while selected external non-product-contact sections use SUS304. The sealed tank includes dedicated ingredient connections, bottom discharge, internal spray balls and maintenance access.

The vessel supports fragrance charging, mixing, cooling, holding, cleaning and product transfer within one processing tank, helping reduce unnecessary intermediate handling during production.

2. Pneumatic Mixing for Alcohol-Based Fragrance Liquids

A top-mounted pneumatic mixing system provides adjustable circulation for low-viscosity perfume and alcohol-based fragrance liquids.

The system uses a GAST 8AM pneumatic motor with two levels of three-blade impellers. This configuration avoids placing a standard electric mixing drive directly above the alcohol-containing processing vessel.

The final mixing configuration is selected according to alcohol concentration, fragrance concentrate ratio, operating batch volume, tank geometry, required mixing time and available compressed-air supply.

Specific motor, impeller and speed data are listed in the Technical Parameters section below.

3. 30 HP Separate Perfume Cooling System

An internal cooling coil works with a separate 30 HP refrigeration package to provide controlled low-temperature treatment before perfume filtration.

Unlike a compact integrated machine, the refrigeration package can be positioned independently from the processing tank. This gives factories greater flexibility for ventilation, maintenance access, refrigeration-pipe routing and production-area layout.

Actual cooling performance depends on batch volume, starting temperature, target temperature, fragrance formulation, ambient conditions and required holding time.

4. Two-Stage Perfume Filtration & Pneumatic Transfer

After controlled cooling and holding, the perfume is transferred by a pneumatic diaphragm pump through a two-stage filtration system.

The first stage uses a plate-and-frame filter for primary clarification. The product then passes through a cartridge polishing filter before being transferred to storage or downstream filling equipment.

Filter media and cartridge grades are selected according to the perfume formula, required clarity, production flow and pressure-drop conditions rather than applying one fixed micron rating to every fragrance formula.

5. Flexible Split-Type Installation & Project Configuration

The HPM-EX uses a split-type configuration, allowing the processing tank, filtration skid and refrigeration unit to be installed separately according to factory access and production requirements.

This arrangement is particularly useful for factory expansion and retrofit projects where doorway dimensions, ceiling height, operating platforms, ventilation or existing piping may restrict equipment placement.

Removable tank supports, project-specific piping, weighing preparation, control configuration and other options can be reviewed according to the actual installation site.

How the Perfume Freezing and Filtration Process Works

Ingredient Charging → Pneumatic Mixing → Controlled Cooling → Temperature Holding → Primary Filtration → Polishing Filtration → Storage or Filling

1. Ingredient Charging

Alcohol, fragrance concentrate, purified water and other approved formulation components are added to the sealed processing vessel.

2. Controlled Mixing

The pneumatic mixer circulates the liquid according to the required batch volume, mixing speed and production procedure.

3. Controlled Cooling

The separate refrigeration unit supplies cooling medium to the internal coil and reduces the perfume to the required process temperature.

4. Temperature Holding

The perfume is maintained under the required process conditions so haze-forming, wax-like or poorly soluble components can separate before filtration.

5. Primary Filtration

The chilled perfume passes through the plate-and-frame filter to remove the main separated material and larger particles.

6. Polishing Filtration

The product then passes through the cartridge filtration stage according to the required finished-product clarity.

7. Transfer

Filtered perfume can be transferred to a sanitary storage tank, buffer vessel or downstream perfume filling system.

Why Choose a Split-Type 2000L Perfume System?

A split-type configuration is especially useful when a large perfume processing system must be integrated into an existing factory rather than installed as one fixed-frame machine.

Flexible Factory Layout

The tank, filtration unit and refrigeration package can be positioned independently according to the production area.

Better Chiller Ventilation

The refrigeration unit can be installed where heat dissipation and maintenance access are more practical.

Easier Retrofit Installation

The processing tank can be integrated with existing platforms, pipelines and factory layouts.

Restricted Doorway Access

Removable tank supports and upper mixer components can help reduce equipment dimensions during installation.

Easier Future Modification

Individual modules can be repositioned or upgraded without replacing the entire perfume processing system.

This makes the HPM-EX particularly suitable for large perfume factories, production-line upgrades and factory expansion projects.

Suitable Perfume and Fragrance Applications

The HPM-EX is designed mainly for commercial production of low-viscosity fragrance liquids, including:

• Perfume

• Eau de Parfum

• Eau de Toilette

• Cologne

• Body Mist

• Fragrance Spray

• Alcohol-Based Fragrance Liquids

• OEM / ODM Perfume Production

It is particularly suitable when the production requirement includes large-batch mixing, controlled cooling and filtration before storage or filling.

Where the HPM-EX Fits in a Perfume Production Line

The HPM-EX is typically used in the perfume preparation stage before storage and bottle filling:

Water Treatment → Mixing & Cooling → Perfume Filtration → Storage → Filling & Crimping → Labeling → Packaging

After filtration, the finished fragrance can be transferred to a Perfume Storage Tank or connected to an Automatic Perfume Filling Machine.

For factories planning a complete production system, see our Perfume Manufacturing Equipment Solution for equipment selection across mixing, filtration, filling and packaging.

Technical Parameters

Main Tank

Mixing System

Cooling System

Filtration & Transfer

Electrical & Installation

The technical specifications are reference values ​​and are subject to adjustment based on the final project configuration.

Optional and Customizable Configurations

The HPM-EX is normally engineered according to the actual perfume production project rather than supplied as one fixed configuration.

Requirements related to electrical systems and hazardous areas will be reviewed based on the installation location, facility classification, and applicable local project requirements.

Ordering & Project Support

Final commercial terms, delivery schedule and service scope should be confirmed with HONEMIX according to the actual project.

What Information Is Needed for a 2000L Project Quote?

To recommend a suitable HPM-EX configuration, please provide:

1. Perfume or fragrance product type

2. Normal and minimum batch volume

3. Approximate alcohol concentration

4. Starting and required final temperature

5. Required cooling or holding time

6. Required filtration result

7. Factory voltage and compressed-air supply

8. Available installation space and factory access

If the system will connect to existing storage or filling equipment, please also provide the relevant piping and connection dimensions.

Don't have all the details yet? Send us your basic production requirements first, and our engineering team can help confirm the remaining technical information.

HPM-EX 2000L Perfume System FAQ

1. Why Is Perfume Cooled Before Filtration?

Controlled cooling can help wax-like, resinous or poorly soluble fragrance components separate from the liquid phase before filtration.

The required cooling temperature and holding time depend on the actual perfume formula and production process.

2. What Does Split-Type Mean?

Split-type means that the 2000L processing tank, filtration skid and refrigeration unit are installed as separate modules rather than being mounted on one common frame.

This provides greater flexibility for factory layout, equipment access, ventilation, piping and maintenance.

3. Is the HPM-EX Suitable for Alcohol-Based Perfume?

The system is designed for alcohol-containing fragrance production and uses pneumatic agitation and pneumatic product transfer.

The final electrical and safety configuration should be reviewed according to the actual installation environment and local project requirements.

4. Why Does the System Use a Pneumatic Mixer?

A pneumatic mixer avoids placing a standard electric mixing drive directly above the alcohol-containing processing vessel while providing adjustable agitation for low-viscosity fragrance liquids.

The final air-motor configuration should be matched to the available compressed-air pressure and flow.

5. What Filtration Precision Can Be Used?

Filter media and cartridge grades are selected according to the perfume formula, required clarity, particle loading, pressure drop, production flow and expected filter life.

There is no single micron rating suitable for every perfume formula.

6. Is the Filtration Capacity Always 5 t/h?

Approx. 5 t/h is the reference design flow.

Actual throughput may vary according to filter grade, perfume temperature, pressure drop, piping conditions, compressed-air supply and filter loading.

7. Can the Chiller Be Installed Away From the Tank?

Yes. The refrigeration unit is separate from the main processing vessel and can be positioned according to ventilation, maintenance access and refrigeration-pipe routing.

8. Can the HPM-EX Connect to an Existing Perfume Filling Line?

Yes. Product outlets, sanitary fittings, transfer routes and piping connections can be configured to connect the filtered perfume to an existing storage tank, buffer vessel or compatible perfume filling system.

9. When Should I Choose the HPM-EX Instead of a Smaller Perfume Cooling Filtration Machine?

Choose the HPM-EX when the project requires a 2000L large-batch, split-type mixing, cooling and filtration system with flexible factory installation.

For smaller production batches where a compact integrated machine is preferred, a smaller perfume cooling and filtration system may be more suitable.