HPM-EX 2000L Split-Type Perfume Freezing Mixing & Filtration System

HPM-EX Perfume Freezing Mixing System Overview

Producing visually clear perfume takes more than mixing alcohol, fragrance concentrate, and purified water. Some fragrance ingredients contain wax-like substances, resins, or poorly soluble components that turn visible after a temperature change or extended storage — showing up as haze, sediment, or suspended particles in a clear glass bottle.

The HPM-EX blends the formula, brings the liquid down to temperature, holds the batch under set conditions, and filters it before it goes to storage or a filling line.

Splitting the system into three modules — rather than one integrated frame — gives your engineering team room to arrange the equipment around existing platforms, production areas, refrigeration piping, and operator access. It's especially useful for factory expansion, line upgrades, and projects where the filtration unit or chiller can't sit directly beside the main tank.

Core Features and Advantages

1. 2000L Working Capacity

Working capacity: 2000L. Gross volume: 2200L. Sized for established fragrance manufacturers and OEM/ODM perfume factories that want to move past repeated small-batch preparation — fewer intermediate transfers, more consistent processing conditions batch to batch, longer runs feeding downstream filling lines, and less frequent cleaning versus multiple smaller batches.

The minimum operating volume depends on impeller position, cooling-coil coverage, temperature-probe placement, and your required mixing performance — we'll confirm this against your formula.

2. SUS316L Product-Contact Construction

All product-contact sections — inner vessel, cooling coil, and specified process piping — are SUS316L stainless steel. SUS304 is used on selected external, non-product-contact components. This gives you sanitary handling, corrosion resistance, and structural strength at a sensible project cost.

3. Pneumatic Agitation for Alcohol-Based Fragrance Liquids

A top-mounted pneumatic mixing system replaces the standard electric motor you'd normally find directly above the product vessel — a GAST 8AM pneumatic motor driving two levels of three-blade impellers, running 0–1,400 rpm for low-viscosity perfume liquids.

We size the final mixer to your alcohol concentration, fragrance concentrate ratio, normal and minimum production volumes, required mixing time, tank geometry, and compressed-air supply.

4. Internal SUS316L Cooling Coil

The coil gives the vessel a large internal heat-transfer surface so the cooling medium can pull heat out of the batch efficiently. Actual cooling time depends on starting and target temperature, alcohol/fragrance concentration, ambient factory temperature, cooling-medium temperature, compressor performance, coil surface area, tank insulation, and mixing speed — we'll work through these with you during project review.

5. Separate 30 HP Refrigeration Unit

A 30 HP refrigeration package (two 15 HP compressor sections) runs independently of the main tank, giving you flexible chiller positioning, better compressor ventilation, easier maintenance access, less congestion around the processing tank, flexible copper-pipe routing, and more control over noise and heat discharge.

6. Two-Stage Perfume Filtration

1. Size-300 plate-and-frame filter (primary)

2. 20-inch three-cartridge filter housing (polishing)

The plate-and-frame stage removes the main separated material; the cartridge stage polishes the perfume before storage or filling.

7. Pneumatic Diaphragm Pump for Product Transfer

A SANDPIPER pneumatic diaphragm pump moves chilled perfume from the vessel through the filtration stages and on to storage or a downstream filling system, at ~5 t/h. Pneumatic transfer suits low-viscosity fragrance liquids and keeps a standard electrical pump out of the alcohol-product transfer path.

8. Sealed Tank Lid & Sanitary Process Connections

Flanged sealed tank lid · 400 × 500 mm manway · glass inspection window · explosion-proof sight light · alcohol inlet · purified-water inlet · fragrance-material inlet · spare process port · sanitary breather · temperature probe · two spray balls · bottom discharge valve · cooling-medium inlet and outlet.

Connection standards can be matched to your existing production equipment and sanitary piping.

9. Bottom Discharge for Efficient Product Transfer

A 51 mm tank outlet reduces to 38 mm at the connected pipeline — supporting more complete batch discharge, easier transfer to the filtration unit, less residual perfume in the vessel, better drainage during cleaning, and a straightforward connection to sanitary piping. Outlet diameter and fitting standard can be adjusted to match your filtration skid, storage tank, or filling line.

10. Cleaning & Internal Tank Access

Two spray balls support internal rinsing and cleaning; the manway gives physical access for inspection and maintenance.

11. Removable Legs for Restricted Factory Entrances

Four removable supporting legs, plus removable upper mixer components — built for factories with limited entrance height, retrofit projects, installation below existing platforms, and rooms with restricted access where you'd rather not modify the structure.

12. Load-Cell & Batch-Weighing Ready

The four removable legs can be pre-drilled for customer-selected load cells, with mounting prepared for Mettler Toledo IND360 weighing instrumentation — helping you monitor ingredient charging, control batch quantity, cut manual weighing errors, and compare actual vs. planned batch weights.

13. Project-Specific Explosion-Proof Control System

Since the system processes alcohol-containing fragrance products, the electrical and safety design is reviewed per project. The control package includes an explosion-proof electrical cabinet, Schneider electrical components, Omron E5AC temperature controllers, power indicator, voltage display, emergency-stop controls, refrigeration-unit controls, mixer controls, temperature monitoring, weighing-display provision, reserved cable entries, and a customer-specific button layout.

How the Perfume Freezing and Filtration Process Works

1. Ingredient Charging — Alcohol, fragrance concentrate, purified water, and permitted additives are loaded into the sealed mixing vessel per your approved formula and safety procedure.

2. Controlled Blending — The pneumatic mixer circulates the liquid and distributes the fragrance ingredients through the batch, with speed and time set to the formula, batch size, and required uniformity.

3. Low-Temperature Treatment — The refrigeration unit supplies cooling medium to the SUS316L coil, bringing the perfume down to your process target.

4. Temperature Holding — The batch holds at target condition for a set period, letting wax-like, resinous, or poorly soluble substances separate from the liquid.

5. Primary Filtration — The diaphragm pump pushes the chilled perfume through the plate-and-frame filter, removing the main separated material and larger particles.

6. Polishing Filtration — The perfume passes through the cartridge filter housing, graded to your required clarity, pressure drop, and flow.

7. Transfer to Storage or Filling — Clarified perfume moves to a sanitary storage tank, a buffer vessel, an automatic perfume filling machine, or a full filling and packaging line — configured to your existing equipment.

Application Industries and Suitable Products

Technical Parameters

Voltage, frequency, and phase are configured to your local electrical standard.

Optional and Customizable Configurations

Why Choose a Split-Type Perfume Processing System?

Choose split-type when you need more flexibility than a compact integrated perfume machine can give you:

• Main tank installs beneath an existing platform

• Chiller sits in a better-ventilated area

• Filtration unit stays close to the operator

• Refrigeration and product pipelines follow your available factory route

• Maintenance work doesn't require crowding every component together

• Individual modules can be upgraded or repositioned later

• Restricted doorways are easier to work around during installation

• Connects with your existing perfume-production equipment

Particularly valuable for large-volume perfume factories and production-line retrofit projects.

Is This System Suitable for Your Factory?

Good fit if your project needs:

• A 2000L commercial perfume batch

• Controlled perfume cooling or freezing

• Clarification and filtration before filling

• Pneumatic mixing for alcohol-containing fragrance liquid

• Separate positioning of tank, filter, and chiller

• Integration with an existing platform

• Installation through a restricted doorway

• Custom electrical and control requirements

• Connection to an existing storage tank or filling line

Consider a different solution if your project involves:

• Small laboratory or pilot batches

• High-viscosity cosmetic emulsions

• Products requiring high-shear homogenization

• Powders requiring intensive dispersion

• Direct filling with no separate processing stage

• Products with large suspended solid particles

Information Required for an Accurate Quotation

1. Product name and formula category

2. Approximate alcohol concentration

3. Fragrance-concentrate percentage

4. Normal batch volume

5. Minimum batch volume

6. Daily production requirement

7. Starting product temperature

8. Required final product temperature

9. Preferred cooling time

10. Required perfume clarity

11. Current filtration method

12. Preferred filter media or micron grade

13. Factory voltage, frequency, and phase

14. Hazardous-area classification

15. Available compressed-air pressure

16. Factory door width and height

17. Ceiling height

18. Existing platform dimensions

19. Preferred tank, filtration-unit, and chiller positions

20. Existing storage-tank connection size

21. Existing filling-line connection size

22. Required cleaning procedure

23. Required equipment documentation

This lets our engineering team evaluate the mixer, cooling coil, refrigeration capacity, filtration route, pipe diameter, and control system as one complete project.

FAQ

1. Why is perfume chilled before filtration?

Controlled cooling causes wax-like or poorly soluble fragrance components to separate from the liquid. Filtering after a defined cooling and holding stage removes these before the perfume goes into storage or a clear bottle. Required temperature and holding time depend on your formula.

2. What's the working capacity of the tank?

2000L working volume, ~2200L gross volume.

3. What does "split-type" mean?

The mixing tank, filtration unit, and refrigeration unit are manufactured as separate modules that install independently.

4. Is this suitable for alcohol-based perfume?

Yes — the system is built for alcohol-containing fragrance products, with pneumatic agitation and a project-specific explosion-proof electrical design.

5. Why a pneumatic mixer instead of electric?

It keeps a standard electric drive out of the space directly above the alcohol-containing vessel, and gives you adjustable agitation for low-viscosity fragrance liquids. The air motor is matched to your compressed-air pressure and flow.

6. What filtration precision can I get?

Filter media and cartridge grades are selected against your formula, required clarity, particle load, pressure drop, production flow, and expected filter life — there's no single micron rating that fits every perfume.

7. Can the chiller be installed away from the tank?

Yes — it's a separate unit, positioned according to ventilation, maintenance access, and copper-pipe routing.

8. Can the tank pass through a doorway under 2000 mm?

With the legs and upper mixer components removed, transport height comes down to 1,950 mm.

9. Can it connect to an existing storage tank?

Yes — outlet, sanitary fittings, pump route, and controls are adapted to your existing storage or buffer tank.

10. Can it connect to an automatic perfume filling machine?

Yes — after cooling and filtration, clarified perfume can feed a buffer tank or go directly to a compatible automatic filling system.

11. Can load cells be added?

Yes — the four tank legs can be prepared for load-cell installation.

12. Is the filtration flow always 5 t/h?

5 t/h is the design flow. Actual throughput varies with product temperature, filter grade, pressure drop, pipe length, air supply, and filter loading.

13. What can be customized?

Tank dimensions, mixer, cooling coil, refrigeration unit, filter grades, pipe direction, valve sizes, voltage, controls, weighing system, and factory layout — all reviewed per project.