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HY-A100 Automatic tube filler with box cartoning machine
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HY-A100 Automatic tube filler with box cartoning machine

automatic tube filling and sealing machine( plastic tube, composite tube, laminated tube, aluminum tube can finish on the same machine), automatic box cartoning machine for the tubes integrated function for bottles.
Availability:
Quantity:
  • HY-A100C

  • HONEMIX



Automatic Tube Filling and Sealing Machine integrated Autoamtic Cartoning Machine

tube-filling-machine

Product Advantages

  1. Fully automatic integrated process: The whole process of tube washing, feeding marking identification, filling, folding, sealing, code printing and finished product output is controlled by an intelligent automatic system, which greatly reduces manual operation and improves production efficiency.

  2. High precision and multi-scenario adaptation: Support multi-color filling and special tube filling, and realize special-shaped sealing process; The filling accuracy is ≤±0.5%, which meets the high precision requirements of pharmaceutical and daily chemical products.

  3. Stable and reliable structural design: Compact overall design, fully closed driving part, effective dustproof and anti-interference; Pneumatic tube washing and feeding ensure accurate and stable material transmission, and photoelectric induction realizes automatic tube orientation without manual calibration.

  4. Intelligent temperature control and safety protection: Equipped with intelligent temperature control and cooling system, the sealing temperature is adjustable and the effect is stable; The contact parts are made of 316L stainless steel, which meets GMP pharmaceutical production standards; With safety interlock shutdown (automatic shutdown when the door is opened) and overload protection function, the production safety is guaranteed.

  5. Easy operation and adjustment: The equipment parameters are adjustable, and it can be quickly adapted to the production of tubes of different specifications, with low post-maintenance difficulty and short debugging time.

filling-and-sealing-machine

Optional Devices

Chiller, Date Coding Embossing, Automatic Tube Feeding Magazine, Change Parts


Parameter Specification
Filling volume 1-400ml/unit (Adjustable)
Filling accuracy ≦±0.5%
Production capacity 4000-4800unit/hour (Adjustable)
Applicable tube diameter Φ10-60 mm
Applicable tube length 50-240mm
Hopper volume 40L
Power supply 380V/220V (Optional)
Air pressure 0.4-0.6 MPa
Machine power 9kw

automatic-cartoning-machine

Matching Value

As a perfect matching equipment of HY-A100C tube filling and sealing machine, ZHJ-150 automatic cartoning machine realizes the seamless connection of tube filling-sealing-cartoning production line, which is especially suitable for the end packaging link of pharmaceutical hoses, cosmetic hoses and other products. It can be used independently or connected with HY-A100C to form an integrated automatic packaging line, which solves the problem of low efficiency of separate operation of multiple equipment.

Core Advantages

  1. Multi-scenario application & high compatibility: It is suitable for intermittent cartoning of medicine plates, hoses, ampoules and similar products, and is perfectly matched with the finished product output of HY-A100C tube filling and sealing machine; It has a wide adaptability to carton sizes, and the adjustment is simple when changing product specifications, which is suitable for both mass single-variety production and small-batch multi-variety production.

  2. Fully automatic high-efficiency operation: Automatically complete the whole process of leaflet folding, carton opening, product loading, batch number printing (steel letter/ink spray) and carton sealing; The maximum production capacity can reach 150 boxes/min, and the frequency conversion speed regulation is adopted to realize stepless speed adjustment of the equipment according to the production rhythm of HY-A100C.

  3. Intelligent control & fault prompt: Adopt PLC control system and man-machine interface operation, which is simple and easy to learn; The photoelectric monitoring is equipped at each station. If an abnormality occurs during operation, the machine will automatically stop and display the fault reason, which is convenient for timely troubleshooting and reduces production loss.

  4. Stable structure & safe and reliable: Integrate mechanical, electrical, optical and pneumatic technologies, driven by servo motor with stable operation and accurate positioning; The original main drive rear design is convenient for daily maintenance and power part overhaul; With empty box rejection function, the intelligent detection system can reject the cartons without products or leaflets at the outlet to ensure the qualification rate of finished products.

  5. Flexible production line combination: It can be connected with HY-A100C tube filling and sealing machine, blister packaging machine, weight checker and other equipment to form a one-stop automatic packaging production line, which greatly improves the overall production efficiency of the workshop.

Technical Parameters

Parameter Specification
Production capacity 90-150 boxes/min (Adjustable)
Applicable carton size Max:200×80×60mm / Min:50×20×15mm
Applicable leaflet size Max:260×190mm / Min:100×100mm
Carton paper specification 250-300g/m²
Leaflet paper specification 55-65g/m²
Air consumption 20m³/h (Air pressure 0.50-0.7MPa)
Motor power 1.5kw
Power supply 380V 50HZ
Overall dimension 3600×1200×1600mm
Machine weight 1200kg

Overall Solution Advantages

The combined use of HY-A100C tube filling and sealing machine and ZHJ-150 automatic cartoning machine forms a set of high-efficiency, high-precision and fully automatic packaging solution for tube products:
  1. Whole process automation: From tube filling and sealing to finished product cartoning, no manual intervention is needed in the whole process, which reduces labor cost and avoids human error.

  2. High matching production rhythm: The adjustable production capacity of the two equipments can be flexibly matched, and the production line can run stably without the problem of material accumulation or shortage.

  3. Meet high-standard production requirements: Both equipments meet the GMP pharmaceutical production standards, and the contact parts are made of food-grade/stainless steel materials, which is suitable for the high-standard packaging requirements of pharmaceutical, daily chemical and cosmetic industries.

  4. Space-saving & easy maintenance: The compact design of the two equipments is suitable for the layout of small and medium-sized workshops; The structural design is humanized, and the daily maintenance and part replacement are simple and convenient.

This integrated solution is widely applicable to pharmaceutical enterprises (ointment, gel hose packaging), daily chemical enterprises (toothpaste, hand cream hose packaging), cosmetic enterprises (facial cream, essence hose packaging) and other fields, and is the first choice for enterprises to upgrade their automatic packaging production lines.


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