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The HONEMIX HVE-F Fixed Vacuum Emulsifying Mixer is designed for stable 500–5,000 L large-batch production where fixed piping, platform-based operation and long-term production reliability are required.
The system integrates vacuum processing, bottom high-shear homogenizing, wall-scraping agitation, water and oil phase preparation, heating/cooling and PLC/HMI control into one large-scale production platform.
Its fixed structure is particularly suited to factories running established formulations with fewer product changeovers and permanent connections to transfer, storage, CIP and downstream filling systems.
Suitable for creams, lotions, conditioners, sunscreens, ointments, gel creams and other emulsified or semi-solid products.
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HVE-F
HONEMIX
The HVE-F is developed for manufacturers moving from individual batch equipment toward a more permanent large-scale production setup.
The HVE-F features a fixed production layout that integrates the main vessel, homogenizing system, phase tanks, process connections and operating platform into a coordinated large-scale production system.
This configuration is especially suitable for production environments where:
Batch volumes are typically 500–5,000 L
Production recipes are already established
Product changeovers are relatively infrequent
Fixed transfer piping is preferred
Automated feeding and discharge are required
CIP-oriented cleaning is planned
Storage or filling equipment is connected downstream
The result is a simpler large-batch production structure with stable equipment positioning and easier integration into a permanent factory layout.
System | Function |
|---|---|
Main Emulsifying Vessel | Vacuum mixing, homogenizing, heating, cooling and final batch processing |
Bottom Homogenizer | High-shear emulsification, dispersion and product refinement |
Wall-Scraping Agitator | Maintains bulk circulation and improves heat transfer throughout the batch |
Water Phase Tank | Preparation and heating of water-phase ingredients |
Oil Phase Tank | Melting and preparation of oil-phase ingredients |
Vacuum System | Vacuum feeding and deaeration during processing |
Heating / Cooling System | Electric, hot-water or steam heating with jacket-based cooling |
Platform & Piping | Supports large-vessel operation and permanent process connections |
PLC/HMI Control | Centralized operation and process control |
Discharge System | Pump-assisted or positive-pressure product transfer according to project requirements |
Capacity Code | Working Capacity | Homogenizer Power | Homogenizer Speed | Single-Direction Agitator Power | Bidirectional Agitator Power | Agitator Speed | Water / Oil Phase Tank Agitator Power | Vacuum Pump Power | Vacuum Level | Heating Method | Product-Contact Material | Main Vessel Construction | Control System |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
500 | 150–500 L | 11 kW | 0–3,000 rpm | 5.5 kW | 5.5 + 2.2 kW | 0–63 rpm | 2.2 / 3 kW | 3 kW | −0.09 to −0.095 MPa(g) | Electric / Hot Water / Steam | SS316L | 5 / 4 / 3 mm; Steam: 6 / 5 / 3 mm | PLC/HMI |
1000 | 300–1,000 L | 15 kW | 0–3,000 rpm | 7.5 kW | 7.5 + 3 kW | 0–63 rpm | 4 kW | 4 kW | −0.09 to −0.095 MPa(g) | Electric / Hot Water / Steam | SS316L | 6 / 5 / 3 mm; Steam: 6 / 6 / 3 mm | PLC/HMI |
2000 | 600–2,000 L | 18.5 kW | 0–3,000 rpm | 11 kW | 11 + 5.5 kW | 0–55 rpm | 5.5 kW | 5.5 kW | −0.09 to −0.095 MPa(g) | Electric / Hot Water / Steam | SS316L | 8 / 5 / 3 mm; Steam: 8 / 6 / 3 mm | PLC/HMI |
5000 | 1,500–5,000 L | 30 / 37 kW | 0–3,000 rpm | 18.5 kW | 18.5 + 7.5 kW | 0–45 rpm | 11 kW | 7.5 kW | −0.09 to −0.095 MPa(g) | Electric / Hot Water / Steam | SS316L | 10 / 8 / 4 mm; Coil Option: 8 / 4 / 4 mm | PLC/HMI |
Reference values only. Final performance, utilities and machine configuration depend on product formulation, batch size, process requirements and the approved technical agreement.
Item | Configuration Guidance |
|---|---|
Structure / System | Fixed-cover large-batch system with bottom high-shear homogenizing, wall-scraping agitation, water/oil phase tanks, operating platform and stairs. |
Hygiene / Vacuum | Internal product-contact surface: Ra 0.8 μm. Spray-ball cleaning connection available. Vacuum configuration can reach −0.095 MPa(g), depending on project requirements. |
Production Positioning | Designed for stable 500–5,000 L production with fixed piping and relatively infrequent product changeovers. |
Viscosity Guidance | Maximum viscosity: ≤100,000 mPa·s (cP), depending on formulation, batch size and mixer configuration. Higher-viscosity configurations are available by project. |
Droplet Size Guidance | Approximately 2μm |
Process Configuration | Vacuum suction feed, electric/hot-water/steam heating and multiple discharge methods can be configured according to the production process. |
CIP / System Scope | Spray-ball cleaning connection is available. Complete CIP loop, drainability and process piping scope are defined according to the project specification. |
The HVE-F uses a bottom-mounted high-shear homogenizer to process material directly in the main vessel.
The rotor/stator system generates intensive local shear while the main agitator maintains circulation throughout the larger batch volume. This combination supports emulsification, dispersion and consistent product structure during scale-up.
The bottom high-shear homogenizer is configured to deliver effective emulsification and dispersion across 500–5,000 L production batches, with power selected to match product viscosity and processing requirements.
The main agitator maintains bulk product movement while wall scrapers continuously remove material from the vessel surface.
For large-batch processing, this supports:
More uniform ingredient distribution
More consistent vessel temperature
Better movement of viscous products
Reduced stagnant areas near the vessel wall
More stable processing during heating and cooling
Single-direction or bidirectional agitation can be configured according to product characteristics and process requirements.
Vacuum operation supports material feeding, deaeration and controlled emulsification during production.
The HVE-F is configured for a vacuum range of approximately −0.09 to −0.095 MPa(g) according to system design and project requirements.
The vacuum system supports efficient material feeding and deaeration, with configurations tailored to different vessel sizes and production requirements.
The HVE-F combines the main emulsifying vessel with separate water and oil phase tanks for organized large-batch preparation.
Depending on plant utilities, the system can be configured for:
Electric Heating · Hot-Water Heating · Steam Heating
The jacketed vessel supports controlled heating and cooling during phase preparation, emulsification and final product cooling.
Electric, hot-water and steam heating options are available to suit different production capacities and factory utility systems.
One of the main differences between the HVE-F and smaller fixed emulsifying mixers is its large-scale production layout.
The HVE-F can be integrated with:
Raw-material feeding
Fixed transfer piping
Water and oil phase tanks
Vacuum feeding
Product transfer pumps
Buffer or storage tanks
CIP systems
Filling equipment
For 1,000–5,000 L production, the integrated platform and fixed piping layout support efficient material transfer, convenient maintenance and seamless connection with upstream and downstream equipment.
The standard large-batch HVE-F platform uses PLC/HMI control for centralized operation.
Project-specific automation can include:
Option | Application |
|---|---|
Automated Valves | Automated feeding, transfer and discharge control |
Pneumatic Valves | Process and transfer-line control |
Recipe Control | Repeatable production sequence management |
Weighing System | Ingredient or batch-weight control |
Flow Control | Controlled liquid feeding and transfer |
Automated Discharge | Pump or process-controlled finished-product transfer |
Data Logging | Batch and process-data recording |
Remote Interface | Remote monitoring or system connectivity where required |
CIP / SIP Integration | Cleaning and sanitation scope according to project requirements |
Final automation scope is confirmed according to the production process, plant utilities and required level of batch traceability.
The HVE-F is primarily designed for manufacturers requiring large and repeatable emulsified batches.
Industry | Typical Products |
|---|---|
Cosmetics | Face cream, body cream, lotion, sunscreen, gel cream |
Personal Care | Conditioner, hair mask, body lotion, cream cleanser |
Pharmaceutical / Semi-Solid | Ointment, gel, medicated cream |
Other Emulsified Products | Similar high-viscosity or semi-solid formulations requiring vacuum homogenizing |
Selection Point | HVE-F | HVE-FRT |
|---|---|---|
Capacity Range | 500–5,000 L | 50–500 L |
Production Positioning | Large-batch production | Stable small-to-medium batch production |
System Layout | Large fixed production platform | Compact fixed production system |
Fixed Piping | Designed for permanent plant integration | Suitable for standard fixed piping |
Platform / Stairs | Typical for large systems | Depends on configuration |
Product Changeover | Best for fewer changeovers | Suitable for repeat production |
Automation | PLC/HMI with advanced automation options | Push-button/VFD; PLC/HMI optional |
Typical Buyer | Established factory scaling large-batch production | Factory requiring repeatable 50–500 L production |
Your production requires 500–5,000 L batches, permanent piping, larger plant utilities and production-line integration.
Your production is mainly 50–500 L and you need a simpler fixed mixer for repeatable batch manufacturing.
The HVE-F is designed for large-batch production with model capacities of 500, 1,000, 2,000 and 5,000 L. Typical working capacity depends on the selected model and production process.
The HVE-F is positioned for 500–5,000 L large-batch production and permanent plant integration. The HVE-FRT covers 50–500 L and is intended for smaller repeatable fixed-production applications.
Yes. The fixed platform is designed for integration with phase tanks, feeding systems, transfer piping, storage tanks, CIP systems and downstream filling equipment.
The standard project range is approximately −0.09 to −0.095 MPa(g). Final vacuum configuration depends on vessel size, process requirements and system design.
As a general reference, configurations can support products up to 100,000 mPa·s (cP). Actual capability depends on formulation, batch volume, agitator configuration and processing conditions.
A typical final droplet size is approximately 2μm. Actual results depend on formulation, homogenizing conditions, temperature, processing time and batch volume.
Yes. PLC/HMI control is available together with automated valves, weighing or flow control, recipe management, automated feeding/discharge, data logging and other project-specific functions.
Send us your Product · Batch Size · Viscosity · Automation Needs
We’ll recommend the right Vacuum Emulsifying Mixer configuration for your production line.
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