HVE-FRT Fixed Vacuum Emulsifying Mixer 50–500 L

Built for Repeatable Production

The HVE-FRT is developed for manufacturers that prioritize batch consistency, stable production conditions and straightforward plant integration.

The vessel, homogenizing system and process connections remain in a defined production position, reducing unnecessary mechanical movement and creating a cleaner, more predictable equipment layout.

This makes the HVE-FRT especially effective for plants producing the same or similar product families repeatedly.

For buyers planning long-term production, the main advantages are:

• Stable process layout

• Repeatable batch operation

• Easy connection to fixed piping

• Straightforward integration with upstream and downstream equipment

• Suitable for CIP-oriented production

• Lower mechanical complexity than a hydraulic lifting system

Integrated Production Process

The system combines the main vessel, vacuum system, mixing system and homogenizing system into one production platform.

Bottom High-Shear Homogenizing

The HVE-FRT uses a bottom-mounted rotor/stator homogenizer to create intensive shear inside the main vessel.

Material is drawn into the homogenizing zone, processed through the rotor/stator gap and circulated back into the batch. This supports efficient emulsification, dispersion and texture refinement.

The bottom-mounted design is particularly effective for cream, lotion and other viscous formulations where consistent circulation and uniform product structure are important.

Wall-Scraping Agitation

The low-speed agitation system keeps the full batch moving while the wall scraper continuously removes product from the vessel surface.

This improves:

• Batch uniformity

• Ingredient distribution

• Temperature consistency

• Processing of viscous formulations

• Product movement around the vessel

Single-direction and bidirectional agitation configurations are available according to process requirements.

Agitation is controlled through a frequency inverter for adjustable operating speed.

Technical Parameters

Processing Reference: Approx. 10–200,000 mPa·s for regular production applications; selected configurations handle formulations up to approximately 300,000 mPa·s. Typical final droplet size is approximately 2–5 μm.

Technical values are reference specifications for equipment selection. Final configuration is confirmed according to formulation, batch size, product characteristics and project requirements.

Designed for Fixed Production Lines

The HVE-FRT fits naturally into a permanent production layout.

Its fixed structure simplifies connection with:

• Raw-material preparation systems

• Water and oil phase tanks

• Fixed transfer piping

• CIP circuits

• Buffer and storage tanks

• Product transfer pumps

• Filling and packaging equipment

This layout is particularly valuable when production follows established recipes and equipment connections remain largely unchanged between batches.

Cleaning and Maintenance

The fixed production structure is well suited to routine internal cleaning and CIP-oriented operation.

A spray-ball cleaning arrangement supports internal vessel washing, while project-specific cleaning circuits can be integrated into the production system.

For factories running repeat products, this approach reduces unnecessary disassembly and supports a more standardized cleaning procedure.

Maintenance access is concentrated around the drive, seals, valves and service points rather than a hydraulic lifting mechanism, helping keep the overall machine structure straightforward.

Production Flexibility

Although the HVE-FRT is designed around a fixed production structure, the process configuration is adapted to different manufacturing requirements.

The system can be engineered around:

• Different product viscosities

• Different batch sizes

• Single-direction or bidirectional agitation

• Different material-transfer methods

• Different discharge requirements

• Manual or automated production workflows

• Stand-alone use or complete production-line integration

This allows the same HVE-FRT platform to serve both growing factories and established production plants.

Typical Applications

Cosmetics

Face Cream
Body Cream
Moisturizing Cream
Lotion
Sunscreen
Gel Cream
Cleansing Cream
Cosmetic Balm

Personal Care

Body Lotion
Hair Conditioner
Hair Mask
Cream Cleanser
Personal Care Emulsions

Pharmaceutical and Semi-Solid Products

Ointment
Gel
Medicated Cream
Semi-Solid Emulsions

HVE-FRT Fixed Type vs. Hydraulic Lifting Type

Choose the HVE-FRT Fixed Type for:

Stable formulas, repeated batch production, fixed process connections and production lines where equipment remains in a defined position.

Choose a Hydraulic Lifting Type for:

Production environments with frequent formula changes, frequent manual vessel access or regular internal inspection between batches.

Why Manufacturers Choose HVE-FRT

1. Stable Production Layout

The fixed structure keeps process connections and equipment positions consistent from batch to batch.

2. Repeatable Batch Operation

The system is designed around standardized production procedures for manufacturers running established formulations.

3. Efficient High-Shear Processing

Bottom homogenizing and wall-scraping agitation work together to maintain effective product circulation and emulsification.

4. Easier Line Integration

The mixer connects efficiently with phase preparation, storage, transfer and filling systems.

5. Production-Oriented Design

The HVE-FRT focuses on long-term manufacturing rather than frequent mechanical opening or repositioning of the processing assembly.

FAQ

1. What products is the HVE-FRT designed for?

The HVE-FRT is designed for creams, lotions, sunscreens, conditioners, gel creams, ointments and similar emulsified or semi-solid products.

2. Is the HVE-FRT suitable for high-viscosity products?

Yes. The system is designed for viscous cosmetic and personal-care formulations, with the final mixer and homogenizer configuration selected according to product viscosity and process requirements.

3. Is the HVE-FRT suitable for frequent product changeovers?

The HVE-FRT is optimized for stable and repeatable production. For factories requiring very frequent manual vessel access and formula changeover, a hydraulic lifting model provides greater operational flexibility.

4. Can the HVE-FRT connect to an existing production line?

Yes. The fixed structure is well suited to integration with existing preparation tanks, transfer systems, storage tanks and filling equipment.

5. Can the machine be configured for automated production?

Yes. The HVE-FRT supports production automation according to the required process flow, plant layout and operating requirements.

6. What information is required for machine selection?

The main selection information is:

Product Type · Batch Size · Viscosity · Formula Process · Required Automation Level

These details determine the final vessel, mixing, homogenizing and production-line configuration.