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The HONEMIX HVE-LG Glass Lab Vacuum Emulsifying Mixer is designed for R&D laboratories that need to observe the formulation while mixing, dispersing, homogenizing and processing under vacuum.
Available in 1 L, 2 L, 5 L and 10 L, the system combines a transparent glass reactor with high-shear homogenization, wall-scraping agitation, independent dispersion, vacuum processing and jacketed heating/cooling.
It is particularly suitable for formulation development, comparative trials and laboratory scale-up where process visibility and frequent product changeover are important.
| Quantity: | |
|---|---|
HVE-LG
HONEMIX
Buyer Requirement | HVE-LG Advantage |
|---|---|
Visible Process Observation | Transparent glass vessel allows direct observation of feeding, circulation, emulsification, dispersion and deaeration. |
Multi-Process Laboratory Trials | Mixing, homogenizing, dispersing, vacuum and temperature control are integrated into one laboratory system. |
High-Shear Processing | Rotor-stator homogenizer operates at up to 8,000–30,000 rpm depending on configuration. |
Viscous Product Mixing | Wall-scraping agitation improves bulk circulation and heat transfer. |
Vacuum Deaeration | Vacuum operation helps reduce air introduced during high-speed processing. |
Heating & Cooling | Jacketed glass reactor works with an external heating/cooling circulator. |
Fast Cleaning & Changeover | Lifting head improves access to the vessel and product-contact components. |
Scale-Up Reference | Laboratory process data can support later pilot or production equipment selection. |
The transparent glass reactor allows R&D teams to observe what happens inside the batch instead of relying only on final product results.
During a trial, operators can directly monitor:
Ingredient addition
Product circulation
Powder wetting
Dispersion behavior
Emulsion formation
Bubble removal
Product appearance during heating and cooling
This makes the HVE-LG well suited to formula optimization, process comparison and troubleshooting.
The HVE-LG uses three complementary processing functions.
Wall-scraping agitation provides overall product circulation and helps move material away from the vessel wall.
High-shear homogenization applies intensive rotor-stator shear to support emulsification and more uniform droplet or particle distribution.
Independent dispersion supports powder incorporation and dispersion when processing formulations containing pigments, thickeners or other difficult-to-disperse ingredients.
Together, these functions provide greater flexibility than a single-function laboratory mixer.
Model | Working Capacity | Homogenizer Power / Speed | Agitator Power / Speed | Disperser Power | Vacuum Pump | Vacuum | Heating / Cooling | Product-Contact Material |
|---|---|---|---|---|---|---|---|---|
1LG | 0.05–1 L | 1.3 kW / 8,000–30,000 rpm | 0.18 kW / 0–200 rpm | 1.3 kW | 0.15 kW | −0.096 MPa(g) | External Jacket Circulator | Glass Reactor / SS316 |
2LG | 0.1–2 L | 1.3 kW / 8,000–30,000 rpm | 0.18 kW / 0–200 rpm | 1.3 kW | 0.15 kW | −0.096 MPa(g) | External Jacket Circulator | Glass Reactor / SS316 |
5LG | 1–5 L | 0.8 kW / 8,000–30,000 rpm | 0.18 kW / 0–200 rpm | 1.3 kW | 0.15 kW | −0.096 MPa(g) | External Jacket Circulator | Glass Reactor / SS316 |
10LG | 2–10 L | 1.4 kW / 8,000–30,000 rpm | 0.25 kW / 0–200 rpm | 1.3 kW | 0.15 kW | −0.096 MPa(g) | External Jacket Circulator | Glass Reactor / SS316 |
Viscosity: Recommended up to approximately 50,000–60,000 mPa·s (cP); maximum up to approximately 100,000 mPa·s (cP) depending on formulation and batch conditions.
Droplet Size: Typical emulsion droplet size approximately 1–5 μm; results depend on formulation and validated processing conditions.
Reference values only. Final performance, utilities and machine configuration depend on product formulation, batch size, process requirements and the approved technical agreement.
Model | Working Range | Best Suited For |
|---|---|---|
1LG | 0.05–1 L | Early-stage formulation screening and small raw-material trials |
2LG | 0.1–2 L | Routine R&D, formula comparison and repeated laboratory testing |
5LG | 1–5 L | Larger development batches and process optimization |
10LG | 2–10 L | Laboratory scale-up and larger sample preparation |
Effective working volume depends on formulation viscosity, processing tool immersion and actual process conditions.
Application | Typical Products |
|---|---|
Skincare | Cream, Lotion, Sunscreen, Serum, Gel |
Personal Care | Conditioner, Hair Mask, Cleansing Cream, Body Care Emulsion |
Pharmaceutical R&D | Cream, Ointment, Gel, Emulsion |
Specialty Formulations | Oil-Water Emulsions, Polymer Dispersions and Research Formulations |
Vacuum processing can help reduce trapped air generated during mixing and homogenization, which is useful when evaluating product appearance, texture and consistency.
The jacketed glass vessel connects to an external circulator for controlled heating and cooling during stages such as ingredient melting, emulsification and controlled cooling.
The standard vacuum reference for the current HVE-LG configurations is −0.096 MPa(g).
The lifting head raises the processing components away from the vessel, making the reactor, scraper and processing tools easier to access.
This is especially useful for R&D laboratories where multiple formulations may be tested on the same machine and frequent cleaning or product changeover is required.
The HVE-LG can be configured according to laboratory and process requirements.
Project Option | Purpose |
|---|---|
Inert-Gas Connection | Processing formulations requiring controlled atmosphere |
Safety Guard / Interlocks | Additional operator protection |
Tilt or Bottom Discharge | Easier discharge according to product viscosity |
PLC / HMI Upgrade | Enhanced process monitoring and parameter control |
Additional Instrument Ports | Temperature, monitoring or laboratory measurement requirements |
Destination Electrical Configuration | Adaptation to local voltage and frequency requirements |
Project options are confirmed according to vessel size, application and approved machine configuration.
Comparison Item | HVE-LG Glass Lab Mixer | HVE-LS Stainless Steel Lab Mixer |
|---|---|---|
Vessel | Transparent Glass | Stainless Steel |
Capacity Positioning | 1–10 L | 10–30 L |
Main Advantage | Direct process observation | More robust laboratory and pilot processing |
Best For | Formula development and visual trials | R&D, pilot trials and larger laboratory batches |
Process Visibility | High | Limited |
Typical Scale-Up Stage | Early R&D / Laboratory | Laboratory / Pilot |
Choose HVE-LG when direct observation of the formulation is important.
Choose HVE-LS when larger laboratory capacity and a stainless steel processing vessel are more important.
Explore the HVE-LS Stainless Steel Lab Vacuum Emulsifying Mixer
The HVE-LG can help establish important process parameters before moving to larger equipment, including:
batch volume, ingredient sequence, mixing speed, homogenizing speed, processing time, temperature profile and vacuum stage.
These records provide useful reference data when selecting a larger laboratory or production-scale vacuum emulsifying mixer.
Planning to Scale Up? Tell Us Your Product and Target Batch Size.
It is a laboratory processing system that combines mixing, homogenization, dispersion, vacuum and temperature control in a transparent glass vessel, allowing the operator to observe the formulation during processing.
The HVE-LG range includes 1 L, 2 L, 5 L and 10 L configurations.
A practical recommended range is up to approximately 50,000–60,000 mPa·s (cP). Depending on formulation and batch conditions, the reference maximum may reach approximately 100,000 mPa·s (cP).
The current standard reference value is approximately −0.096 MPa(g).
Yes. The jacketed glass vessel can be connected to an external heating/cooling circulator.
Yes. Laboratory trials can provide process data for selecting larger stainless steel laboratory, pilot or production vacuum emulsifying equipment.
Tell us your product type, viscosity, working batch size and process temperature.
HONEMIX will recommend the suitable HVE-LG capacity and laboratory configuration.
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E-mail： info@honemachine.com
