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The HONEMIX HVE-BFT Hydraulic Vacuum Emulsifier for Paste is designed for manufacturers that need stable emulsions, consistent texture, and cleaner, more efficient production of high-value paste products. As a Hydraulic Vacuum Emulsifier, Paste Emulsifying Mixer, and Vacuum Paste Mixer, it combines high-shear homogenization, deep vacuum processing, jacketed temperature control, and hygienic stainless steel construction in one integrated platform.
This system is positioned to improve product consistency, reduce trapped air, support repeatable batch quality, and simplify scaling from standard 100–1,000 L production up to larger custom capacities.
· Deliver finer, more stable emulsions with published homogenizing speed up to 10,000 rpm and particle size as small as 0.5 μm.
· Improve appearance and shelf stability with deep vacuum processing from -0.085 to -0.098 MPa to reduce bubbles and oxidation.
· Support faster throughput, claiming up to 50% higher production efficiency versus conventional emulsifiers and 60–90 minute processing for a typical 500 L face cream batch.
· Maintain hygienic production standards with 316L contact parts, mirror-polished interior surfaces, and CIP/SIP cleaning interfaces.
· Match the machine to your plant with configurable heating, agitator style, homogenizer type, electrical control, utilities, and layout design.
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HVE-BFT
HONEMIX
This high shear emulsifier mixer is built for oil-in-water and water-in-oil paste formulations across cosmetics, pharmaceuticals, food, and household chemical manufacturing. HONEMIX configuration combines an 18 kW hydraulic-driven homogenizer, anchor agitation, an oil-sealed rotary vacuum pump, and a dual-layer jacketed vessel for precise mixing, deaeration, heating, and cooling in a single process sequence.
It is process control: repeatable viscosity, better dispersion of active ingredients, fewer air bubbles, more uniform appearance, and easier cleaning between batches.
The hydraulic-driven homogenizer uses a 4-stage rotor-stator structure, 18 kW power, and adjustable speed from 3,000 to 10,000 rpm. This supports up to 99% emulsion uniformity and fine particle reduction for smoother, more stable finished paste.
An outer anchor agitator running at 50–300 rpm helps move material across the full tank volume, improving wall scraping and reducing dead zones during paste processing. This is especially important for higher-viscosity formulas where batch consistency and heat transfer matter.
The vacuum system operates at -0.085 to -0.098 MPa with a published pump suction capacity of 50 m³/h. For manufacturers producing premium creams, ointments, and spreads, vacuum mixing helps minimize trapped air, improve texture, and support longer product stability.
The dual-layer jacketed vessel supports 5–95°C temperature control with stated accuracy of ±0.5°C, while 50 mm insulation helps reduce heat loss. This gives buyers better control over melting, emulsifying, holding, and cooling stages, especially for waxes, butters, and temperature-sensitive actives.
Tank and wetted parts are listed as 316L stainless steel with interior surface finish of Ra ≤0.2 μm. Mirror-polished contact surfaces, sanitary mechanical sealing, and CIP/SIP interfaces help support hygiene, easier washdown, and cleaner product changeover.
The standard published setup includes a 10-inch touchscreen PLC with storage for 50 recipes, plus real-time monitoring of vacuum, temperature, shear speed, and hydraulic pressure. Safety functions include overpressure venting at 0.1 MPa and emergency stop buttons, helping reduce operator risk and batch errors.
Industry | Suitable Products | Why It Fits |
|---|---|---|
Cosmetics | Face cream, moisturizing lotion, sunscreen emulsion, BB cream | Supports fine dispersion, smooth texture, and stable appearance for premium skincare production. |
Pharmaceuticals | Anti-inflammatory ointments, antibiotic creams, wound-care pastes | Suitable for controlled, repeatable mixing where uniform drug distribution matters. |
Food | Peanut butter, chocolate spread, cheese spread | Helps achieve uniform texture and reduce oil separation in storage. |
Household Chemicals | Laundry paste, dishwashing cream, furniture polish | Handles viscous formulas and suspended ingredients more effectively. |
Item | Reference Specification |
|---|---|
Product Type | Hydraulic Vacuum Emulsifier for Paste |
Emulsion Type | O/W and W/O emulsions |
Standard Working Capacity | 100–1,000 L |
Standard Max Working Capacity | 1,000 L |
Standard Total Tank Volume | 1,200 L |
Custom Capacity Range | 200–5,000 L |
Homogenizer Power | 18 kW |
Homogenizer Speed | 3,000–10,000 rpm |
Agitator Speed | 50–300 rpm |
Particle Size | As small as 0.5 μm |
Emulsion Uniformity | Up to 99% |
Vacuum Range | -0.085 to -0.098 MPa |
Vacuum Pump Capacity | 50 m³/h |
Temperature Range | 5–95°C |
Temperature Accuracy | ±0.5°C |
Tank Structure | Dual-layer jacketed tank |
Insulation | 50 mm rock wool |
Contact Material | 316L stainless steel |
Surface Finish | Ra ≤0.2 μm |
Control System | 10-inch touchscreen PLC |
Recipe Storage | 50 recipes |
Standard Power Supply | 380V, 50/60Hz, three-phase four-wire |
Configurable Power Supply | 220–480V, 50/60Hz, 3 phase |
Total Reference Power | 30 kW |
Cooling Water Consumption | 5 L/min for mechanical seal cooling |
Cleaning Interface | CIP/SIP |
Safety Features | Overpressure venting at 0.1 MPa, emergency stop |
Final specifications can be adjusted based on product characteristics, batch size, and factory requirements.
Customization that matches production reality: We can provide exclusive solutions based on customer needs, which matters when formula viscosity, plant layout, utilities, and automation expectations vary by project.
Quality-focused manufacturing: We emphasize strict inspection from raw materials through finished delivery, supporting more reliable machine performance and lower procurement risk.
After-sales support: Installation, commissioning, training, maintenance, and fast customer response are all highlighted, which is critical for factory startups and line upgrades.
Compliance-minded positioning: We have CE-related certificates, GMP-related certification, ISO quality certification, and supplier verification.
For a 500 L batch of moisturizing face cream, a full process time of about 60–90 minutes including heating, homogenizing, and cooling. Actual time will depend on formula viscosity, target fineness, and heating/cooling conditions.
Yes. The jacketed tank can heat materials up to 95°C to melt waxes and solid oils, while the agitator supports integration of the liquid and melted phases. That makes it suitable for richer creams, balms, and similar paste formulations.
You can customize heating method, agitator style, homogenizer type, piping and valve control, electrical control system, power supply, layout design, flow meter, load cells, and terminal PC control system.
If you are sourcing a Hydraulic Vacuum Emulsifier, send HONEMIX your target product, batch size, viscosity range, heating method, voltage, and automation requirements.
Get a machine recommendation that is built around your formula, plant layout, and production goals, not a one-size-fits-all quotation. Request your technical proposal and custom price today.
Mob：+86-18688638225
E-mail：info@honemachine.com
