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The HONEMIX HVE-BFT Hydraulic Lifting Vacuum Emulsifier is built for repeatable 100–500 L production of creams, lotions, sunscreens, ointments and other emulsified products.
It combines PLC/HMI recipe control, hydraulic lifting, high-shear homogenizing, wall-scraping mixing, vacuum deaeration and jacket heating/cooling for consistent multi-batch and multi-SKU production.
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HVE-BFT
HONEMIX
The HVE-BFT is designed for manufacturers that require consistent processing across multiple formulations and production batches.
Its PLC/HMI control system allows key process parameters such as mixing speed, homogenizing time, vacuum and temperature to be managed through a centralized interface, helping operators maintain more consistent batch-to-batch processing.
Combined with hydraulic lifting, high-shear homogenizing, wall-scraping agitation, vacuum processing and jacket heating/cooling, the HVE-BFT is well suited for regular production of creams, lotions, sunscreens, conditioners, ointments and other emulsified products.
The HVE-BFT uses PLC/HMI control for recipe-oriented and repeatable batch operation.
Recipe storage capacity, user access levels, data logging, export functions and remote connectivity can be configured according to project requirements.
Anchor agitation supports material circulation and wall contact while the rotor-stator homogenizer provides high shear for dispersion and emulsification.
A multi-stage rotor-stator configuration can be selected according to the formulation and required processing performance.
Vacuum processing helps reduce entrapped air during mixing and homogenizing.
The jacket supports electric heating, hot water or steam together with cooling for melting, emulsifying, holding and cooling stages.
CIP/SIP interfaces, automated valves, weighing systems, flow control, upstream water/oil phase tanks and downstream transfer can be integrated according to the production project.
Model / Capacity | Working Capacity | Homogenizer Power / Speed | Agitator Power / Speed | Disperser Power / Speed | Vacuum Pump |
|---|---|---|---|---|---|
100 L | 30–100 L | 4 kW / 0–3,600 rpm | 1.5 kW / 0–65 rpm | 0.55 kW / 0–1,400 rpm | 1.5 kW |
200 L | 60–200 L | 5.5 kW / 0–3,600 rpm | 3 kW / 0–65 rpm | 0.75 kW / 0–1,400 rpm | 2.2 kW |
300 L | 90–300 L | 7.5 kW / 0–3,600 rpm | 4 kW / 0–65 rpm | 1.1 kW / 0–1,400 rpm | 2.2 kW |
500 L | 150–500 L | 11 kW / 0–3,600 rpm | 5.5 kW / 0–65 rpm | 1.5 kW / 0–1,400 rpm | 3 kW |
Item | Reference Configuration |
|---|---|
Production Capacity | 100–500 L |
Vacuum | −0.08 to −0.09 MPa(g) |
Heating Method | Electric / Hot Water / Steam |
Product-Contact Material | SS316L |
Control | PLC/HMI |
Mixing | Anchor / Wall-Scraping Agitation |
Homogenizing | High-Shear Rotor-Stator |
Cleaning Interface | CIP/SIP Configuration Available |
Typical Maximum viscosity | ≤100,000 mPa·s (cP), depending on formulation, batch size and mixer configuration. Higher-viscosity configurations are available by project. |
Typical final droplet size | Approximately 2μm |
Reference values only. Final performance, automation functions and machine configuration depend on formulation, batch size, process requirements and the approved technical specification.
The HVE-BFT can be configured around the required level of production automation.
Requirement | Available Configuration |
|---|---|
Repeatable Batch Operation | PLC/HMI recipe-oriented control |
Material Transfer | Automated valves / vacuum suction |
Ingredient Control | Load cells / flow control |
Cleaning | CIP or CIP/SIP integration |
Production Records | Data logging / export as project option |
Remote Connection | Project-specific interface |
Phase Preparation | Water and oil phase tanks |
Downstream Process | Transfer to storage or filling equipment |
Product | Processing Requirement |
|---|---|
Face Cream | Repeatable emulsification and cooling |
Sunscreen | Controlled dispersion and homogenizing |
Body Lotion | Consistent multi-batch production |
Conditioner | Controlled mixing and temperature processing |
Ointment | Higher-viscosity processing |
Cosmetic Paste | Vacuum mixing and homogenizing |
Gel Cream | Controlled mixing with reduced air entrainment |
Choose the HVE-BFT when your factory needs:
100–500 L repeatable batches · multiple formulations or SKUs · PLC/HMI operation · recipe-oriented process control · greater automation integration.
For simpler operator-controlled production where frequent manual access and straightforward operation are the priority, choose the HVE-BLT.
For 500 L and above, heavier lifting structures or large industrial batches, use the Dual Hydraulic Lifting Vacuum Emulsifying Mixer range.
It is designed for repeatable 100–500 L production of creams, lotions, sunscreens, ointments, gel creams and other emulsified or paste-type products.
The HVE-BLT focuses on straightforward push-button operation and flexible batch production. The HVE-BFT adds PLC/HMI recipe-oriented control for manufacturers requiring greater repeatability across multiple products or SKUs.
Yes. Depending on formulation and final configuration, it can process cream, ointment, cosmetic paste and other medium- to higher-viscosity emulsified products.
Recipe management, data logging, export functions and user-access levels can be configured according to the approved PLC/HMI specification.
For production above the HVE-BFT's 100–500 L range, or where a heavier dual-hydraulic lifting structure is required, the larger dual-hydraulic production series is more appropriate.
Send us your Product · Batch Size · Viscosity · Automation Needs
We’ll recommend the right Vacuum Emulsifying Mixer configuration for your production line.
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E-mail：info@honemachine.com
